Alamo 02984405 Valve Remote Cable Controls, Cylinder Control Valve Cables To Valve Spools

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1
2.
3.
4.
5.
6.
7.
8.
9.
10.
2345623456723456234567
Return (Port T2)
4
Hoses have colored plastic ties on them that match the colors listed here, this is a guide to which hose connects where

Valve Remote Cable Controls

Mechanical Remote Cable Controled Valve (Standard)

Door (Yellow / White)

Tilt (Red)

Dipper (Blue)

Lift (Orange / White)

Swing (Green / White)

 

 

 

Tilt (Red / White)

Dipper (Blue/ White)

 

 

Hoses have colored plastic ties

 

 

Door (Yellow)

Lift (Orange)

Swing (Green)

on them that match the colors

 

Figure 1

listed here, this is a guide to

 

 

which hose connects where

 

 

 

Cylinder Control Valve Cables To Valve Spools:

The Remote Control Cables Connection to the valve and the Control Handle assembly. See

Figure 2 for listing of items (1 thru 8 ) listed in assembly steps.

Remove the phillps head screws that are in the valve body next to the spool end (8). There are bolts in kit that will be used to replace these screws when needed (See Figure 2).

Slide the Bolt flange (8)

Thread .750-16 NF jam nut entire length of threaded hub and onto the cable (7).

Place flange on sleeve and thread flange / sleeve assembly entire length of threaded hub and onto cable (2 & 6).

Thread .250-28 NF jam nut onto cable threaded rod until it bottoms (3).

Place connector onto threaded rod and against jam nut. Align connector so it will mate with spool terminal and secure jam nut against connector (4).

Slide the connector onto spool and align the holes. Insert pin through connector and spool holes (5). The control cables will need to inserted through the floor of the tractor cab and the Control Levers will need to be assembled to the cables before continuing with the next assembly steps.

With cable attached to the valve and control levers, turn the flange / sleeve assembly onto the threaded hub until it is flush with the valve face. When turning the flange / sleeve assembly make certain that the control levers remains in the neutral position.

Tighten the .750-16 NF jam nut against the sleeve to lock in position (6).

Bring flange into position and bolt assembly to valve housing. Tighten screws sufficiently to flatten lockwashers / secure flange (8). Caution, overtightening flange bolts will distort flange.

Axtreme Boom (Asy Man) 07/06

© 2006 Alamo Industrial

Section 8-

A

A

A

A

A

Pressure Supply (Port P1)

1

1

2

2

2

3

 

B

B

B

B

B234567

 

Image 76
Contents Assembly Manual Page Page To the OWNER/OPERATOR/DEALER Axtreme Boom General Assembly 02-06 Rev Introduction Index Page Axtreme Boom Safety Section LEA EL Instructivo SG-23 Safety Section Safety Section Axtreme Boom Specifications Axtreme Boom Pump SpecificationsRotary Head Torque Specification Fifty Inch 50 Cutting Head SpecificationsSixty Inch 60 Rotary Mower Head Mechanical Remote Cable Controled Valve Standard Controled Valve Optional Valve Sections FunctionHose End Fitting Torque Specification Dash Nominal Cyl Torque Size In. lbs Ft .lbsTractor Preperations General Information / Installation Requirements General InformationLeveling Tractor Replacement Oil Filter Tractor Preparation Tractor, Area Cleanliness Cleaning Boom and mower componets electronicsDo not Weld On This Unit During or After Installation Axtreme Boom Asy. Man 07/06 Axtreme Boom Asy. Man 07/06 Battery Holder Relocation Exhaust / Muffler Relocation Exhaust/Muffler Relocation Fuel Tank Replacement Rear Bracket Bolt Front Under Mount Frame Asy Frame Installation Alamo Group Inc RH Side LH side of tractor Upper Axle strap Counter Weight Installation Turret Assembly Installation Axtreme Boom Asy Man 07/06 Adjust Boom Swing Stop Boom Swing AdjustmentTurret Assembly as seen from the bottom Axtreme Boom Asy. Man 07/06 Wheel Weight Installation Rear Wheel Counter Weight Fill Left Rear Wheel with LiquidInstalling Wheel Weight Axtreme Boom Asy. Man /06 Typical Pump Driveline Hyd Assembly instructions Pump Driveline Hose Removal Pump Driveline Hose InformationPump Driveline Hose Installation PumpPump Driveline Hose Installation Splined Hose Installation Motor Control Valve Block Used with Swivel Head Option Only Cylinder Diverter Valve BlockReturn Oil Cooler with Fan Hyd Schematic Mechanical Operated Std Hyd Schematic Electrically Controlled Opt Axtreme Boom Asy Man 07/06 Boom & Head Installation With Hyd Connections Boom / Head Installation Turret End Boom Boom Mounting Pin Hole Motor Circuit Hoses to Boom Connections Listed as reference Motor Tank Return Orange Tie Blue Tie Red Tie Hydraulic Hose Connections Diverter Valve Controled Valve Motor Return Connecting Hose To Head Hyd Schematic Electrically Controlled Opt Alamo Group Inc Remote Valve Cable Installation On OFF Switch Installation Common ProblemsWire Harness Cable Controled Valve Valve Remote Cable Controls Cylinder Control Valve Cables To Valve SpoolsRemote Cable Operation and Installation Door/Swivel Tilt Dipper Lift Swing Dipper Alamo Industrial Black Wiring Tractor with Remote Cable Cylinder Control Valve Hyd Schematic Mechanical Operated Std Remote Cable Controled Valve Standard 2345672345 22 6Axtreme Boom Joystick Mounting Joystick OptionalJoystick Resister Wiring Harness used With Joystick Valve Controls Only Joystick Installation Ing instructions Make certain these wires have Starter Installing Wire Harness To Valve Plug Function 2345678901234567 Lift Orange/ White Fill Hydraulic Tank Start Up Instructions Fill Hydraulic Tank Fill Hydraulic Tank with OilSuction Hose Axtreme Boom Asy. Man /06 PRE-DELIVERY Inspection Checklist Saftey Equipment Frame and BoomHydraulic System Rotary Mower HeadTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection Axtreme Boom Asy. Manl 07/06 Page Axtreme Boom Assembly Manual

02984405 specifications

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