Exmark 4500-540 Rev. B manual Specifications, Model Numbers, Systems

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Specifications

Specifications

Model Numbers

Serial Nos: 850,000 and Higher

Manual Start Models: THP16KA363; THP16KA483; THP18KA523; THP16KA363CA; THP16KA483CA

Electric Start Models: THP20KAE483; THP20KAE523; THP20KAE483CA

Systems

neutral to each drive wheel for moving forward or reverse, stopping, and power turning.

Engine

Engine Specifications: See your Engine Owner’s Manual

RPM: Full Speed: 3600 (No Load)

Fuel System

Capacity: 5.0 gal. (18.9 L)

Type of Fuel: Regular unleaded gasoline, 87 octane or higher; containing no more than 10% methanol or ethanol.

Fuel Filter: Replaceable In-line

Fuel Shut-Off Valve: 1/4 turn increments

Electrical System (Electric Start)

Charging System: Flywheel Alternator

Charging Capacity: 15 amps

Battery Type: BCI Group U1

Battery Voltage: 12 Volt

Polarity: Negative Ground

Fuses: Two 20 amp blade type

Transmission

Twin Hydrostatic Drive

Two Hydro Gear variable displacement high efficiency pumps independently coupled to two high efficiency Parker/Ross wheel drive motors.

Hydraulic Oil: Use Exmark Premium Hydro Oil.

Hydraulic Oil Capacity: 2.4 qt. (2.2 L)

Hydraulic Filter is replaceable cartridge type.

P/N 109-4180: 25 microns, 10 psi bypass (Summer use above 32°F (0°C))

P/N 1-523541: 40 microns, 18 psi bypass (Winter use below 32°F (0°C))

Speeds:

0-6.2 mph (10.0 km/hr) forward.

0-2.2 mph (3.5 km/hr) reverse.

Drive wheels release valves allow machine to be moved when engine is not running.

Safety Interlock System:

Operator must have OPC (Operator Presence Control) levers held in contact with handle grips, speed control lever in neutral, and PTO disengaged to start engine. Release of OPC levers will cause the engine to stop if speed control lever is not in neutral and/or PTO is engaged.

Park brake must be disengaged to move speed control out of neutral or engine will kill.

Operator Controls

Steering Control: Fingertip drive control levers provide independent speed control, braking and

Wheel Drive System

Drive wheels are direct coupled to Parker wheel drive motors with 1 inch (25.4 mm) tapered shaft.

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Contents Turf Tracer HP California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 117-2718 Systems SpecificationsModel Numbers Dimensions Product Overview Torque RequirementsOperation ControlsTracking Adjustment Knob Off-Run Switch Manual Start OnlyIgnition Switch Electric Start Only Park Brake LeverOpen the Fuel Shut-Off Valve Pre-StartOperating Instructions Starting the Engine Manual StartDriving the Machine Disengaging the PTOStopping the Engine Drive Lever/Neutral Lock Latch OperationDriving in Reverse Adjusting the Cutting HeightDriving Forward Adjusting the Anti-Scalp Rollers Transporting Transporting a UnitMaintenance Recommended Maintenance SchedulesProposition 65 Warning Check Battery Charge Electric Start Units OnlyCheck Engine Oil Level Service Interval As required Do Not jump start a weak battery if these conditions existReplacing the Discharge Deflector Install bushing/blade assembly into spindleCheck Mower Blades Check for Loose Hardware Check Safety Interlock SystemService Air Cleaner Check Tire Pressures Change Engine OilCheck Hydraulic Oil Level Check Condition Of BeltsChange Hydraulic System Filter Check Spark PlugsChange Fuel Filter LevelHydraulic System Air Purge Thread Locking Adhesives Wheel Hub-Slotted Nut Torque SpecificationInspect PTO Clutching Belt Tension Mobil HTS Grease Or Food-Grade Anti-seize Park Brake AdjustmentHydro Drive Linkage Adjustment Deck LevelingAdjust Neutral Control Linkages Adjust Hydro Control LinkagesDrive Lever Linkage Adjustment PTO Safety Switch Tracking AdjustmentHydro Pump Spring Tension Setting Retighten PTO switch mounting hardwareClean Debris From Machine Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Grass Build-Up Under DeckMaintenance Troubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramHydraulic Diagram Exmark Commercial Turf Equipment Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options