Exmark 4500-540 Rev. B manual Clean Engine and Exhaust System Area, Clean Debris From Machine

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Maintenance

Cleaning

Clean Engine and Exhaust System Area

Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.)

CAUTION

Excessive debris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and hydraulic system to overheat which can create a fire hazard.

Clean all debris from engine and exhaust system area.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean all debris from rotating engine air intake screen, around engine shrouding, and exhaust system area.

3.Wipe up any excessive grease or oil around the engine and exhaust system area

Remove Engine Shrouds and Clean Cooling Fins

Service Interval: Every 100 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove cooling shrouds from engine and clean cooling fins. Also clean dust, dirt, and oil from external surfaces of engine which can cause improper cooling.

3.Make sure cooling shrouds are properly reinstalled. Operating the engine without cooling shrouds will cause engine damage due to overheating.

Clean Debris From Machine

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean off any oil, debris, or grass build-up on the machine and cutting deck, especially under deck belt shields, around the fuel tank, around engine and exhaust area.

Clean Grass Build-Up Under Deck

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Raise deck to the transport (maximum cutting height) position. Lift the front of unit and support unit using jack stands or equivalent support.

3.Clean out any grass build-up from underside of deck and in discharge chute.

Waste Disposal

Motor Oil Disposal

Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a certified recycling center or according to your state and local regulations.

Battery Disposal

DANGER

Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns. Swallowing electrolyte can be fatal or if it touches skin can cause severe burns.

Wear safety glasses to shield eyes, and rubber gloves to protect skin and clothing when handling electrolyte.

Do Not swallow electrolyte.

In the event of an accident, flush with water and call a doctor immediately.

Federal law states that batteries should not be placed in the garbage. Management and disposal practices must be within relevant federal, state, or local laws.

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Contents Turf Tracer HP California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Slope Operation OperationMaintenance and Storage Safety Safety and Instructional Decals 413327 103-1977 109-3148 116-0404 117-2718 Model Numbers SpecificationsSystems Dimensions Torque Requirements Product OverviewControls OperationIgnition Switch Electric Start Only Off-Run Switch Manual Start OnlyTracking Adjustment Knob Park Brake LeverOperating Instructions Pre-StartOpen the Fuel Shut-Off Valve Starting the Engine Manual StartStopping the Engine Disengaging the PTODriving the Machine Drive Lever/Neutral Lock Latch OperationDriving Forward Adjusting the Cutting HeightDriving in Reverse Adjusting the Anti-Scalp Rollers Transporting a Unit TransportingRecommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery Charge Electric Start Units OnlyProposition 65 Warning Do Not jump start a weak battery if these conditions exist Service Interval As requiredCheck Mower Blades Install bushing/blade assembly into spindleReplacing the Discharge Deflector Service Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Check Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsChange Fuel Filter Check Spark PlugsChange Hydraulic System Filter LevelHydraulic System Air Purge Inspect PTO Clutching Belt Tension Wheel Hub-Slotted Nut Torque SpecificationThread Locking Adhesives Hydro Drive Linkage Adjustment Park Brake AdjustmentMobil HTS Grease Or Food-Grade Anti-seize Deck LevelingAdjust Hydro Control Linkages Adjust Neutral Control LinkagesDrive Lever Linkage Adjustment Hydro Pump Spring Tension Setting Tracking AdjustmentPTO Safety Switch Retighten PTO switch mounting hardwareRemove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Debris From Machine Clean Grass Build-Up Under DeckMaintenance Problem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsHydraulic Diagram Exmark Commercial Turf Equipment Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options