Exmark LZ27KC604 manual Troubleshooting, Problem Possible Cause Corrective Action

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Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do not attempt to service or replace major items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors DO NOT pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Starter does not crank

1.

PTO is engaged.

1.

Disengage the PTO.

 

2.

Parking brake is not.

2.

Set the parking brake.

 

3.

Drive levers are not in neutral lock

3.

Ensure the drive levers are in the neutral

 

 

position.

 

lock position.

 

4.

Battery does not have a full charge.

4.

Charge the battery.

 

5.

Electrical connections are corroded, loose

5.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

6.

Fuse is blown.

6.

Replace the blown fuse.

 

7.

Relay or switch is defective.

7.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

The throttle and choke are not in the

4.

Be sure the throttle control is midway

 

 

correct position.

 

between the “SLOW” and “FAST”

 

 

 

 

positions, and the choke is in the “ON”

 

 

 

 

position for a cold engine or the “OFF”

 

 

 

 

position for a warm engine.

 

5.

Dirt in fuel filter.

5.

Replace the fuel filter.

 

6.

Dirt, water, or stale fuel is in the fuel

6.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

7.

Air cleaner is dirty.

7.

Clean or replace the air cleaner element.

 

8.

Seat switch is not properly adjusted.

8.

Adjust the seat switch.

 

9.

Electrical connections are corroded, loose

9.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

10.

Relay or switch is defective.

10.

Contact an Authorized Service Dealer.

 

11.

Faulty spark plug.

11.

Clean, adjust or replace spark plug.

 

12.

Spark plug wire is not connected.

12.

Check the spark plug wire connection.

 

 

 

 

 

Engine looses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

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Contents Lazer Z California Exmark Parts Plus Program Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Slope Operation OperationUsing the Rollover Protection System Rops Maintenance and Storage Safety and Instructional Decals 633922 643222 643339 98-5954 103-1798 103-3270 103-4474 103-4930 103-5881 103-6319 107-2102 107-2112 109-1214 109-1215 109-3148 109-7949 103-9255 Systems SpecificationsModel Numbers Dimensions Torque Requirements Product OverviewControls OperationOperating Instructions Pre-StartDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineDriving Forward Adjusting the Cutting HeightAdjusting the Anti-Scalp Rollers Loading a Unit TransportingTransporting a Unit Operation Recommended Maintenance Schedules MaintenanceService Interval Before each use or daily Check Battery ChargeService Interval Monthly Check Engine Oil LevelCheck Mower Blades Check Safety Interlock SystemService Air Cleaner Check Rollover Protections Systems Roll Bar PinsCheck Seat Belt Check for Loose HardwareCheck Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsLubricate Caster Wheel Hubs Service Interval YearlyLubricate Brake Handle Pivot Lubricate Seat Switch ActuatorLubricate Brake Rod Bushings Lubricate Motion Control Bronze BushingsFuel Tank Mounting Hardware Specifications Wheel Hub Slotted Nut Torque SpecificationChange Fuel Filter Change Hydraulic System FilterCopper-Based Anti-seize Mobil HTS Grease Or Food-Grade Anti-seizeDielectric Grease Deck LevelingPump Drive Belt Tension Mule Drive Belt Tension AdjustmentBelt Guide Adjustment Brake Link AdjustmentBrake Adjustment Deck Belt TensionMotion Control Linkage Adjustment Electric Clutch AdjustmentReverse Indicator Adjustment Motion Control Damper Adjustment Adjust Seat Switch Caster Pivot Bearings Pre-Load AdjustmentRemove Engine Shrouds and Clean Cooling Fins Clean Engine Cooling SystemClean Grass Build-Up Under Deck Waste DisposalMaintenance Problem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Service Record Page See Exmark’s Complete Line of Accessories