Exmark 4500-367 manual Pump Drive Belt Replacement, Belt Guide Adjustment

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Maintenance

10. Re-install clevis pin and hairpin to secure brake band.

11. Engage the PTO lever.

12.Loosen the jam nuts and adjust linkage until the top of the idler arm is aligned with the bottom of notch on tension arm as shown in Figure 9.

Figure 9

1.Tension Arm

2.Loosen jam nuts

3.When PTO is engaged, align top of idler arm with bottom of notch on tension arm, as shown.

4.Idler Arm

13.Tighten jam nuts and disengage PTO lever. Re-engage PTO lever and check alignment.

14.Check and adjust belt guides as stated in Belt Guide Adjustment section.

Pump Drive Belt

Replacement

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove PTO Belts. See PTO Belt Replacement section for removal instructions.

3.Pull spring idler or remove spring to relieve pump drive belt tension. Remove old belt.

4.Route new belt onto sheaves as shown in the decal located on the back of the left drive shield (see Figure 10).

 

 

Figure 10

 

1.

Pump Drive Belt

4.

Pump

2.

Pump

5.

Idler

3.

Idler

6.

Engine

5.Reinstall PTO Belts as stated in the PTO Belt Replacement section

Belt Guide Adjustment

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Engage PTO lever.

3.Adjust belt guides as shown in Figure 11.

Figure 11

1.

1/8 inch (3 mm)

4.

Rotate wireform guide to

 

 

 

center belts in guide.

2.

7/16 inch (11 mm)

5.

1/4 inch (6 mm)

3.

1/8 inch (3 mm)

6.

5/16 inch (8 mm)

 

Clearance

 

 

 

 

 

 

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Contents Navigator California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Maintenance and Storage Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 116-1175 Molded in LH Console Molded into Front of Hopper Systems SpecificationsModel Numbers Dimensions Torque Requirements Curb WeightProduct Overview Controls OperationOperating Instructions Pre-StartDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineEmptying Hopper TransportingClearing Hopper Screen Transporting a UnitLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeService Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Change Engine OilCheck Tire Pressures Check Hydraulic Oil LevelCheck Condition Of Belts Lubricate Grease FittingsLubricate Rear Caster Wheel Hubs Service Interval YearlyLubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Steering Linkage Rod Ends Lubricate Hopper ActuatorChange Hydraulic System Filter PTO Belt Replacement Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Check Wheel Lug NutsBelt Guide Adjustment Pump Drive Belt ReplacementAdjust Speed Control Lever Tension Adjust Safety SwitchBrake Adjustment Speed Control Linkage Adjustment Steering Control Lever Response AdjustmentPump Drive Pulley Alignment Tracking AdjustmentPTO Drive Pulley Alignment PTO Brake Spring Adjustment Rear Caster Pivot Bearings Pre-Load AdjustmentHopper Door Adjustment Remove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Debris From Machine Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsStart Electrical Logic SchematicHydraulic Diagram Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options