Exmark 4500-367 Tracking Adjustment, PTO Drive Pulley Alignment, Pump Drive Pulley Alignment

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Maintenance

Figure 19

1.To increase steering responsiveness hook pump control sprints directly on anchor bolt.

To decrease steering responsiveness hook pump control springs on anchor tabs as shown.

Tracking Adjustment

See Motion Control Linkage Adjustment section

PTO Drive Pulley Alignment

PTO drive pulley alignment is necessary for any of the following conditions:

The blower has been removed or replaced.

The engine mounting bolts have been loosened or the engine has been moved or replaced.

The jackshaft mounting bolts have been loosened or the jackshaft has been moved or replaced.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Move the speed control lever to the neutral position.

3.Disengage the PTO lever.

4.Remove fuel tank mounting nuts and swing out fuel tank.

5.Verify that the blower is installed and secured tightly.

6.Loosen the 4 engine mounting bolts.

7.Unhook the pump belt tension spring.

8.Loosen the 4 jackshaft mounting bolts.

9.Measuring from the blower pulley as a baseline, move the engine and jackshaft until the rear surface of all 3 pulleys are aligned within 1/32

inch to 1/16 inch (0.8-1.6 mm). Use a straight edge to align all three surfaces (see Figure 20).

Figure 20

1. Align three pump drive

2. Align three PTO drive

pulley surfaces shown

pulley surfaces shown

with this pattern within

with this pattern within

1/32 inch to 1/16 inch

1/32 inch to 1/16 inch

(0.8-1.6 mm).

(0.8-1.6 mm).

10.Tighten the four engine mounting bolts and four jackshaft mounting bolts. Check alignment after tightening.

11.Re-install pump belt tension spring.

12.Swing fuel tank in and re-install tank mounting nuts.

13.Complete the Pump Drive Pulley Alignment section.

Pump Drive Pulley Alignment

Pump drive pulley alignment is necessary for any of the following conditions:

The engine mounting bolts have been loosened or the engine has been moved or replaced.

The pump pulleys have been loosened, moved, or replaced.

The PTO pulley alignment has been performed (see PTO Drive Pulley Alignment section).

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Loosen set screws on both pump pulleys.

3.Using a straight edge, align each pump pulley with the engine pulley by sliding along the pump shaft (see Figure 20).

4.Re-tighten pulley set screws and recheck alignment.

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Contents Navigator California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Maintenance and Storage Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 116-1175 Molded in LH Console Molded into Front of Hopper Specifications Model NumbersSystems Dimensions Curb Weight Product OverviewTorque Requirements Controls OperationOperating Instructions Pre-StartDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineEmptying Hopper TransportingClearing Hopper Screen Transporting a UnitLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeService Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Change Engine OilCheck Tire Pressures Check Hydraulic Oil LevelCheck Condition Of Belts Lubricate Grease FittingsLubricate Rear Caster Wheel Hubs Service Interval YearlyLubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Steering Linkage Rod Ends Lubricate Hopper ActuatorChange Hydraulic System Filter PTO Belt Replacement Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Check Wheel Lug NutsBelt Guide Adjustment Pump Drive Belt ReplacementAdjust Safety Switch Brake AdjustmentAdjust Speed Control Lever Tension Speed Control Linkage Adjustment Steering Control Lever Response AdjustmentTracking Adjustment PTO Drive Pulley AlignmentPump Drive Pulley Alignment Rear Caster Pivot Bearings Pre-Load Adjustment Hopper Door AdjustmentPTO Brake Spring Adjustment Remove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Debris From Machine Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsStart Electrical Logic SchematicHydraulic Diagram Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options