Exmark 4500-367 manual Recommended Maintenance Schedules

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Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

After the first 100 hours

• Check the wheel hub locknuts torque specification.

• Check the wheel lug nut torque specification.

 

 

 

 

After the first 250 hours

Change the hydraulic filter.

 

 

 

• Check the engine oil level.

 

• Check the safety interlock system.

Before each use or daily

Check for loose hardware.

 

• Remove accumulated debris from engine (see Cleaning section.)

 

• Clean the grass and debris build-up from the machine.

 

 

 

• Check the hydraulic oil level.

Every 40 hours

Check the tire pressures.

 

• Check the condition of the belts.

 

 

Every 50 hours

• Service the air cleaner. (May need more often under severe conditions. See the Engine

 

Owner’s Manual for additional information.)

 

 

 

 

 

Every 80 hours

Remove engine shrouds and clean cooling fins (see Cleaning section.)

 

 

 

Every 100 hours

Change the engine oil. (May need more often under severe conditions.)

 

 

 

• Lubricate the brake handle pivot.

 

• Lubricate the brake rod bushings.

Every 160 hours

Lubricate the steering linkage rod ends.

 

Lubricate hopper actuator

 

• Check the spark plugs.

 

 

 

• Change the hydraulic filter (Every 250 hours/yearly if using Mobil 1 15W50)

Every 500 hours

Check the wheel hub locknuts torque specification.

 

• Check the wheel lug nut torque specification.

 

 

 

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Contents Navigator California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Maintenance and Storage Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 116-1175 Molded in LH Console Molded into Front of Hopper Specifications Model NumbersSystems Dimensions Curb Weight Product OverviewTorque Requirements Controls OperationOperating Instructions Pre-StartDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineEmptying Hopper TransportingClearing Hopper Screen Transporting a UnitLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeService Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Change Engine OilCheck Tire Pressures Check Hydraulic Oil LevelCheck Condition Of Belts Lubricate Grease FittingsLubricate Rear Caster Wheel Hubs Service Interval YearlyLubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Steering Linkage Rod Ends Lubricate Hopper ActuatorChange Hydraulic System Filter PTO Belt Replacement Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Check Wheel Lug NutsBelt Guide Adjustment Pump Drive Belt ReplacementAdjust Safety Switch Brake AdjustmentAdjust Speed Control Lever Tension Speed Control Linkage Adjustment Steering Control Lever Response AdjustmentTracking Adjustment PTO Drive Pulley AlignmentPump Drive Pulley Alignment Rear Caster Pivot Bearings Pre-Load Adjustment Hopper Door AdjustmentPTO Brake Spring Adjustment Remove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Debris From Machine Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsStart Electrical Logic SchematicHydraulic Diagram Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options