Exmark 4500-367 Clean Engine and Exhaust System Area, Clean Debris From Machine, Waste Disposal

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Maintenance

Cleaning

Clean Engine and Exhaust System Area

Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.)

CAUTION

Excessive debris around the engine cooling air intake and inside of the pump drive belt compartment and damaged or missing rubber baffles can cause the engine and hydraulic system to overheat which can create a fire hazard.

Clean all debris from inside of pump drive belt compartment daily.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean all debris from rotating engine air intake screen and from around engine shrouding and exhaust system area.

3.Clean all debris from around engine, drive belts, and exhaust system area.

Remove Engine Shrouds and Clean Cooling Fins

Service Interval: Every 80 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove cooling shroud clean-out covers from engine and clean cooling fins. Also clean dust, dirt, and oil from external surfaces of engine, which can cause improper cooling.

3.Make sure cooling shroud clean-out covers are reinstalled. Operating the engine without cooling shroud clean-out covers will cause engine damage due to overheating.

4.For 27HP Kohler units: Swing out the fuel tank and remove debris from around the oil cooler positioned at right front corner of engine.

Important: Do Not use water to clean engine. Use low pressure compressed air. See Engine Owner’s Manual.

Clean Debris From Machine

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean off any oil, debris, or grass build-up on the machine, especially around the fuel tank, around engine and exhaust area.

Waste Disposal

Motor Oil Disposal

Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a certified recycling center or according to your state and local regulations.

Battery Disposal

DANGER

Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns. Swallowing electrolyte can be fatal or if it touches skin can cause severe burns.

Wear safety glasses to shield eyes, and rubber gloves to protect skin and clothing when handling electrolyte.

Do Not swallow electrolyte.

Federal law states that batteries should not be placed in the garbage. Management and disposal practices must be within relevant federal, state, or local laws.

If a battery is being replaced or if the unit containing the battery is no longer operating and is being scrapped, take the battery to a local certified recycling center. If no local recycling is available return the battery to any certified battery reseller.

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Contents Navigator California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Operation Slope Operation Maintenance and Storage Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 116-1175 Molded in LH Console Molded into Front of Hopper Systems SpecificationsModel Numbers Dimensions Torque Requirements Curb WeightProduct Overview Controls OperationOperating Instructions Pre-StartDriving the Machine Engaging the PTODisengaging the PTO Stopping the EngineTransporting a Unit TransportingEmptying Hopper Clearing Hopper ScreenLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeChange Engine Oil Check Safety Interlock SystemService Air Cleaner Check for Loose HardwareLubricate Grease Fittings Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Rear Caster Wheel Hubs Service Interval YearlyLubricate Hopper Actuator Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Steering Linkage Rod EndsChange Hydraulic System Filter Check Wheel Lug Nuts Fuel Tank Mounting Hardware SpecificationsPTO Belt Replacement Check Wheel Hub LocknutsBelt Guide Adjustment Pump Drive Belt ReplacementAdjust Speed Control Lever Tension Adjust Safety SwitchBrake Adjustment Speed Control Linkage Adjustment Steering Control Lever Response AdjustmentPump Drive Pulley Alignment Tracking AdjustmentPTO Drive Pulley Alignment PTO Brake Spring Adjustment Rear Caster Pivot Bearings Pre-Load AdjustmentHopper Door Adjustment Waste Disposal Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Debris From MachineProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsStart Electrical Logic SchematicHydraulic Diagram Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options