Exmark 4500-367 manual Contents

Page 4

Contents

 

Introduction

3

Safety

5

Safety Alert Symbol

5

Safe Operating Practices

5

Safety and Instructional Decals

10

Specifications

13

Model Numbers

13

Systems

13

Dimensions

14

Torque Requirements

15

Product Overview

15

Operation

16

Controls

16

Pre-Start

17

Operating Instructions

17

Transporting

19

Maintenance

21

Recommended Maintenance Schedule(s)

21

Periodic Maintenance

22

Check Engine Oil Level

22

Check Battery Charge

22

Check Safety Interlock System

23

Check for Loose Hardware

23

Service Air Cleaner

23

Change Engine Oil

23

Check Hydraulic Oil Level

24

Check Tire Pressures

24

Check Condition Of Belts

24

Lubricate Grease Fittings

24

Lubricate Rear Caster Wheel Hubs

25

Lubricate Brake Handle Pivot

26

Lubricate Brake Rod Bushings

26

Lubricate Steering Linkage Rod Ends

26

Lubricate Hopper Actuator

26

Check Spark Plugs

26

Change Hydraulic System Filter

27

Check Wheel Hub Locknuts

28

Check Wheel Lug Nuts

28

Thread Locking Adhesives

28

Dielectric Grease

28

Adjustments

28

PTO Drive Belt Tension

28

Pump Drive Belt Tension

28

PTO Belt Replacement

28

Pump Drive Belt Replacement

29

Belt Guide Adjustment

29

Adjust Safety Switch

30

Brake Adjustment

30

Adjust Speed Control Lever Tension

30

Speed Control Linkage Adjustment

31

Steering Control Lever Response

 

Adjustment

32

Tracking Adjustment

33

PTO Drive Pulley Alignment

33

Pump Drive Pulley Alignment

33

Rear Caster Pivot Bearings Pre-Load

 

Adjustment

34

Hopper Door Adjustment

34

PTO Brake Spring Adjustment

34

Cleaning

35

Clean Engine and Exhaust System

 

Area

35

Remove Engine Shrouds and Clean Cooling

 

Fins

35

Clean Debris From Machine

35

Waste Disposal

35

Troubleshooting

36

Schematics

38

4

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Contents Navigator California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope Operation Maintenance and Storage Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 116-1175 Molded in LH Console Molded into Front of Hopper Model Numbers SpecificationsSystems Dimensions Product Overview Curb WeightTorque Requirements Operation ControlsPre-Start Operating InstructionsEngaging the PTO Disengaging the PTOStopping the Engine Driving the MachineTransporting Emptying HopperClearing Hopper Screen Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Service Air CleanerCheck for Loose Hardware Change Engine OilCheck Hydraulic Oil Level Check Tire PressuresCheck Condition Of Belts Lubricate Grease FittingsService Interval Yearly Lubricate Rear Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Brake Rod BushingsLubricate Steering Linkage Rod Ends Lubricate Hopper ActuatorChange Hydraulic System Filter Fuel Tank Mounting Hardware Specifications PTO Belt ReplacementCheck Wheel Hub Locknuts Check Wheel Lug NutsPump Drive Belt Replacement Belt Guide AdjustmentBrake Adjustment Adjust Safety SwitchAdjust Speed Control Lever Tension Speed Control Linkage Adjustment Response Adjustment Steering Control LeverPTO Drive Pulley Alignment Tracking AdjustmentPump Drive Pulley Alignment Hopper Door Adjustment Rear Caster Pivot Bearings Pre-Load AdjustmentPTO Brake Spring Adjustment Clean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Debris From Machine Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramElectrical Logic Schematic StartHydraulic Diagram Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options