Exmark 4500-367 manual Electrical Logic Schematic, Start

Page 39

Schematics

 

WITH

DOWN

BATTERY

GROUND

 

 

 

 

 

CLOSED

HOPPER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOWN WITH OPERATOR IN SEAT

 

 

HOPPER

SWITCH

 

 

 

 

SEAT

SWITCH

 

 

 

 

 

 

 

 

 

 

 

BLACK

BLACK

BLACK

BLACK

GREEN .DK

TAN

BROWN

Electrical Logic Schematic

 

20 AMP

 

 

 

20 AMP FUSE

30 AMP

BATTERY

(+) 12V

STARTER SOLENOID

OIL PRESSURE

ENGINE KILL

REGULATOR

FUEL SOLENOID

 

 

FUSE

 

 

FUSE

 

 

 

 

 

 

 

ORANGE

ORANGE

ORANGE

ORANGE

VIOLET

VIOLET

RED

RED

RED

ORANGE/BLACK STRIPE

DK. BLUE

WHITE

VIOLET

ORANGE

GREEN .DK

GREEN .DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN .DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN .DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN .DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN .DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN .DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STRIPE ORANGE/BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YELLOW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE .LT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE .LT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN .DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE .LT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN .DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREEN .DK

RELAY

KILL

 

 

 

 

 

 

 

 

START

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHOWN WITH BRAKE ENGAGED

SHOWN WITH SPEED CONTROL LEVER IN NEUTRAL POSITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BRAKE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPEED

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SEAT DELAY

MODULE

PLUG

BLACK

ACCESSORY

ORANGE

BLACK

BLUE .LT

TAN

SWITCH

TEMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE .LT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE .LT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BROWN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE .LT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PINK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PTO RELAY

+ S

BUZZER

P

PINK

VIOLET

RED

ORANGE

ORANGE

YELLOW

TAN

TAN

ORANGE

ORANGE

ORANGE

ORANGE

DK. BLUE

ENGINE OVERHEAT LED

R

RED

 

 

BLACK

 

ORANGE

 

 

PINK

 

 

PINK

 

 

 

ORANGE

 

ORANGE

 

 

 

 

 

 

 

 

 

 

ORANGE

BROWN

DK. GREEN

LT. BLUE

 

BLACK

 

 

 

 

 

START

+ HOUR METER -

BLACK

BLACK

BLACK

 

 

 

 

 

A

B

I

S

X

Y OFF RUN

 

BATTERY

GROUND

 

PTO SWITCH

 

LT. BLUE

M

BLACK

TERMINAL I TERMINAL S

 

 

 

 

A

 

 

 

TERMINAL B

 

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TERMINAL Y

 

 

 

IGNITION

SWITCH

 

TERMINAL X

 

 

 

 

 

 

WIRES CONNECTED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CIRCUIT "MAKE"

NONE

X + Y

B + I + S

 

 

 

 

 

 

 

 

 

B + I + A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POSITION

1. OFF

2. RUN

3. START

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HOPPER FILL SWITCH

 

WIRES CROSSING (NOT CONNECTED)

 

 

 

 

 

 

FILL SWITCH OPEN WHEN SENSOR IN NEUTRAL POSITION

 

 

 

 

 

 

 

 

LT. BLUE

 

WIPER MOTOR

BLACK

VIOLET

 

P

 

+ S

 

BUZZER

G006949

39

Image 39
Contents Navigator California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Operation Slope Operation Maintenance and Storage Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 116-1175 Molded in LH Console Molded into Front of Hopper Specifications Model NumbersSystems Dimensions Curb Weight Product OverviewTorque Requirements Controls OperationOperating Instructions Pre-StartDriving the Machine Engaging the PTODisengaging the PTO Stopping the EngineTransporting a Unit TransportingEmptying Hopper Clearing Hopper ScreenLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeChange Engine Oil Check Safety Interlock SystemService Air Cleaner Check for Loose HardwareLubricate Grease Fittings Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Rear Caster Wheel Hubs Service Interval YearlyLubricate Hopper Actuator Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Steering Linkage Rod EndsChange Hydraulic System Filter Check Wheel Lug Nuts Fuel Tank Mounting Hardware SpecificationsPTO Belt Replacement Check Wheel Hub LocknutsBelt Guide Adjustment Pump Drive Belt ReplacementAdjust Safety Switch Brake AdjustmentAdjust Speed Control Lever Tension Speed Control Linkage Adjustment Steering Control Lever Response AdjustmentTracking Adjustment PTO Drive Pulley AlignmentPump Drive Pulley Alignment Rear Caster Pivot Bearings Pre-Load Adjustment Hopper Door AdjustmentPTO Brake Spring Adjustment Waste Disposal Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Debris From MachineProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsStart Electrical Logic SchematicHydraulic Diagram Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options