Exmark 4500-367 manual Troubleshooting

Page 37

 

 

 

 

Troubleshooting

 

 

 

 

 

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Engine overheats.

1.

Engine load is excessive.

1.

Reduce the ground speed.

 

2.

Oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

Cooling fins and air passages for the

3.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

 

 

 

 

Mower pulls left or right (with levers fully

1.

Tracking needs adjustment.

1.

Adjust the tracking.

forward).

2.

Tire pressure in drive tires not correct.

2.

Adjust tire pressure in the drive tires.

 

 

3.

Reverse indicator and speed control

3.

Adjust the reverse indicator and the speed

 

 

linkage need adjustment.

 

control linkage.

 

 

 

 

 

Machine does not drive.

1.

Bypass valve is not closed tight.

1.

Tighten the bypass valve.

 

2.

Drive or pump belt is worn, loose or

2.

Change the belt.

 

 

broken.

 

 

 

3.

Drive or pump belt is off a pulley.

3.

Change the belt.

 

4.

Broken or missing idler spring.

4.

Replace the spring.

 

5.

Hydraulic fluid level is low or too hot.

5.

Add hydraulic fluid to reservoir or let it

 

 

 

 

cool down.

 

 

 

 

 

Abnormal vibration.

1.

Engine mounting bolts are loose.

1.

Tighten the engine mounting bolts.

 

2.

Loose engine pulley, idler pulley, or blade

2.

Tighten the appropriate pulley.

 

 

pulley.

 

 

 

3.

Engine pulley is damaged.

3.

Contact an Authorized Service Dealer.

 

4.

Belt is damaged.

4.

Install new belt.

 

 

 

 

 

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Contents Navigator California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Maintenance and Storage Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 116-1175 Molded in LH Console Molded into Front of Hopper Model Numbers SpecificationsSystems Dimensions Product Overview Curb WeightTorque Requirements Controls OperationOperating Instructions Pre-StartDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineEmptying Hopper TransportingClearing Hopper Screen Transporting a UnitLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeService Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Change Engine OilCheck Tire Pressures Check Hydraulic Oil LevelCheck Condition Of Belts Lubricate Grease FittingsLubricate Rear Caster Wheel Hubs Service Interval YearlyLubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Steering Linkage Rod Ends Lubricate Hopper ActuatorChange Hydraulic System Filter PTO Belt Replacement Fuel Tank Mounting Hardware SpecificationsCheck Wheel Hub Locknuts Check Wheel Lug NutsBelt Guide Adjustment Pump Drive Belt ReplacementBrake Adjustment Adjust Safety SwitchAdjust Speed Control Lever Tension Speed Control Linkage Adjustment Steering Control Lever Response AdjustmentPTO Drive Pulley Alignment Tracking AdjustmentPump Drive Pulley Alignment Hopper Door Adjustment Rear Caster Pivot Bearings Pre-Load AdjustmentPTO Brake Spring Adjustment Remove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Debris From Machine Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Electrical Diagram SchematicsStart Electrical Logic SchematicHydraulic Diagram Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options