Exmark 4500-367 manual Adjust Safety Switch, Brake Adjustment, Adjust Speed Control Lever Tension

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Maintenance

Adjust Safety Switch

Adjust all safety switches so plunger extends 3/16 inch to 1/4 inch (4.8 mm-6.4 mm) from switch body when plunger is compressed (see Figure 12).

3.The brakes on both sides can be simultaneously adjusted by lengthening or shortening the linkage shown in Figure 14.

Figure 12

1.3/16 inch to 1/4 inch (4.8 mm-6.4 mm)

Brake Adjustment

Check to make sure each brake is adjusted properly.

1.Pull the brake lever up and back to the engaged position.

2.A gap must exist between the bottom of the brake bolt head and the top surface of the brake swivel as shown in Figure 13. If a gap does not exist, adjust the linkage to a maximum gap of 1/2 inch ±1/8 inch (1.3 cm ±0.33 cm) as shown.

Figure 13

Brake Adjustment for Each Side (Separately)

1.

Brake Lever in engaged

4.

Brake Bolt

 

position

 

 

2.

Loosen nut here

5.

Brake Swivel

3.1/2 inch ±1/8 inch (1.3 cm ±0.33 cm)

Figure 14

Brake Adjustment for Both Sides (At the same time)

1.

Brake Lever in engaged

3.

Rotate yoke

 

position

 

 

2.

Remove clevis pin

4.

Loosen nut here

4.If individual adjustment is necessary, loosen the jam nut on the brake bolt that is against the clevis connected to the brake arm on the wheel motor. Turn the brake bolt to achieve proper adjustment.

5.Tighten the jam nut against the clevis.

6.Repeat for other side of unit.

7.Engage and disengage the brakes to check for proper engagement and disengagement. Readjust if necessary. When the brakes are disengaged, there should be free play in the brake linkage with no dragging in the brakes.

Adjust Speed Control Lever Tension

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Tension in speed control lever can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the seat near the speed control lever (see Figure 15).

3.Set the tension high enough that the speed control lever position is maintained during operation and

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Contents Navigator California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Slope Operation Maintenance and Storage Safety and Instructional Decals 103-9034 103-9724 109-4273 109-4638 109-7318 116-0404 116-1175 Molded in LH Console Molded into Front of Hopper Specifications Model NumbersSystems Dimensions Curb Weight Product OverviewTorque Requirements Operation ControlsPre-Start Operating InstructionsStopping the Engine Engaging the PTODisengaging the PTO Driving the MachineClearing Hopper Screen TransportingEmptying Hopper Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck for Loose Hardware Check Safety Interlock SystemService Air Cleaner Change Engine OilCheck Condition Of Belts Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease FittingsService Interval Yearly Lubricate Rear Caster Wheel HubsLubricate Steering Linkage Rod Ends Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Hopper ActuatorChange Hydraulic System Filter Check Wheel Hub Locknuts Fuel Tank Mounting Hardware SpecificationsPTO Belt Replacement Check Wheel Lug NutsPump Drive Belt Replacement Belt Guide AdjustmentAdjust Safety Switch Brake AdjustmentAdjust Speed Control Lever Tension Speed Control Linkage Adjustment Response Adjustment Steering Control LeverTracking Adjustment PTO Drive Pulley AlignmentPump Drive Pulley Alignment Rear Caster Pivot Bearings Pre-Load Adjustment Hopper Door AdjustmentPTO Brake Spring Adjustment Clean Debris From Machine Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Electrical DiagramElectrical Logic Schematic StartHydraulic Diagram Exmark Commercial Turf Equipment Page Page See EXMARK’S Complete Line of Accessories and Options