Graco TI12552a manuals

Graco TI12552a Important Safety Instructions

134 pages7.15 Mb

312779E
Operation
ProMix 2KS
- Plural Component Proportioner
  - 2312779E
- 2Contents
- 3Related Manuals
- Equipment Approvals
  - System Configuration and Part Numbers
- 4System Configuration and Part Numbers
  - Configured Part Number
  - Wall Mount Fluid Station Configurator Key
    - . 1: Identification Label, Wall Mount Fluid Station Systems
    - Label Location on EasyKey
    - Label Location on Fluid Station Maximum Fluid Working Pressure is listed here
  - 5Standard Features
    - The pressure rating is based on the rating of the lowest rated fluid component.
    - Example:
      - System Configuration and Part Numbers
  - 6RoboMix Fluid Station Configurator Key
    - Configured Part Number
    - . 2: Identification Label, RoboMix Fluid Station Systems
    - Label Location on EasyKey
    - Label Location on RoboMix Fluid Station Maximum Fluid Working Pressure is listed here
  - 7Standard Features
- 8Accessories
- 9Warnings
  - 10WARNING
- 11Important Two-Component Material Information
  - Isocyanate Conditions
  - Material Self-ignition
  - Keep Components A and B Separate
  - Moisture Sensitivity of Isocyanates
  - Changing Materials
- 12Glossary of Terms
- 14Overview
  - Usage
  - Component Identification and Definition
  - 16Wall Mount System Components
    - * See the ProMix 2KS Repair-Parts manual for optional cable lengths.
  - 18RoboMix System Components
    - * See the ProMix 2KS Repair-Parts manual for optional cable lengths.
- 20EasyKey Display and Keyboard
  - Display
    - Right Arrow:
    - Left Arrow:
    - Down Arrow:
    - Up Arrow:
    - Enter:
    - Setup:
  - Keypad
    - Alarm Reset:
  - 21AC Power Switch
  - I/S Power
  - Potlife Exceeded Audible Alarm
  - Graco Web Interface Port
  - Ethernet Connection
- 22Run Mode Screens
  - Splash Screen
  - 24Status Screen
  - 25Manual Override Screen
    - Manual Override Menu
    - Flow Rate Range
    - Flow Set Point
    - Flow Control Calibration
    - Global Flow Control Data Copy
  - 26Totals Screen
  - Reset Total Screen
  - Reset Solvent Screen
  - 27Alarms Screen
  - Level Control Screen
- 28Setup Mode
  - 29Password Screen
  - Set Up Home Screen
  - 31System Configuration Screens
    - 32Configure Screen 1
    - Configure Screen 2
    - 33Configure Screen 3
    - Configure Screen 4
      - Example:
    - 34Configure Screen 5
    - 35Configure Screen 6
  - 36Option Screens
    - Option Screen 1
    - Verification Screen
    - 37Option Screen 2
  - 38Advanced Setup Screens
    - 39Advanced Setup Screen 1
    - 40Advanced Setup Screen 2
    - Advanced Setup Screen 3
    - 41Advanced Setup Screen 4
    - Advanced Setup Screen 5
    - 42Advanced Setup Screen 6
    - Advanced Setup Screen 7
    - Advanced Setup Screen 8
  - 43Recipe Setup Screens
    - 44Recipe Setup Screen 1
    - Recipe Setup Screen 2
    - 45Recipe Setup Screen 3
    - Recipe Setup Screen 4
    - 46Recipe Setup Screen 5
    - Recipe Setup Screen 6
    - Recipe Setup Screen 7
  - 47Recipe 0 Screens
    - Recipe 0 Screen 1
    - Recipe 0 Screen 2
    - 48Recipe 0 Screen 3
    - Recipe 0 Screen 4
  - 49Calibration Screen
- 51ProMix 2KS Integration Specifics
  - Discrete I/O vs Network Communications
  - Discrete I/O
    - 52Digital Inputs
      - maintained
      - same color
      - maintained
      - Do not
      - must
        . 64: 255766 Discrete I/O Board
      - 53JLS
    - 54Digital Outputs
    - Analog Inputs
  - 55Automation Flow Charts
    - Start Mix Mode Process
      - . 65. Start Mix Mode Process Flow Chart
      - . 65, Table 5, and Table 6.
    - 56Mixing Mode Process
      - . 66, Table 5, and Table 6.
      - . 66. Mixing Mode Process Flow Chart
    - 57Purge Mode Process
      - . 67, Table 5, and Table 6.
      - . 67. Purge Mode Process Flow Chart
    - 58Color Change Mode Process
      - . 68, Table 5, and Table 6.
      - . 68. Color Change Mode Process Flow Chart
    - 59Alarm Processing
      - . 69, Table 5, Table 6, and Table 7.
      - . 69. Alarm Processing Flow Chart
      - 64Digital inputs tied together on the I/O board (see F
      - . 64).
      - 65Digital outputs tied together on the I/O board (see F
      - . 64).
- 67Integrated Flow Control
  - Flow Control Description
  - Flow Control Components
    - 249849 Flow Control Module
    - 24H989 Flow Control Module
  - 68Fluid and Air Pressure Requirements
    - Back pressure will be required to ensure minimal fluid pressure at the lowest flow rate setpoint.
  - Flow Control Operation
    - Integrated Flow Control
    - 69. 73. ProMix 2KS Flow Control Schematic Diagram (249849 Module)
      - 312779E 69
    - . 74. ProMix 2KS Flow Control Schematic Diagram (24H989 Module)
  - 70Flow Control Operating Process Example
    - Operating Ranges
    - Step 1: Flow Set Point Input Signal
    - Step 2: Pressure Loop
    - Step 3: Flow Loop
      - Integrated Flow Control
      - 71. 75. ProMix 2KS Flow Control Pressure Loop and Flow Loop (249849 Module)
        312779E 71
      - . 76. ProMix 2KS Flow Control Pressure Loop and Flow Loop (24H989 Module)
  - 72Flow Control Setup
  - Flow Control Startup
  - 74Flow Control Calibration
    - 75Mix Calibration
    - 76Global FC Data Copy
    - Continuous Learning
    - Setting Ki and Kp
  - 77Pressure Flow Control Mode
    - Kp
    - Ki
  - 78Flow Control Troubleshooting
    - Problem: Flow Command does not produce fluid output.
      - For module 24H989:
      - For module 249849:
- 80System Operation
  - 81Typical PLC Interaction with ProMix 2KS
    - Start Mixing
    - Stop Mixing
    - Color Change
    - Purge
    - Gun Trigger Input
    - 82Alarm Monitoring/Reset (Discrete I/O)
      - except for the following condi- tions:
      - stay loaded
      - never
      - cannot
    - Job_Complete Input
  - 83General Operating Cycle, Sequential Dosing
  - 85General Operating Cycle, Dynamic Dosing
    - Overview
    - Dynamic Dosing System Parameters
    - 86Select a Component B Restrictor Size
    - Turn On Dynamic Dosing
    - 87Balancing A/B Pressure
  - 88Mix Manifold Valve Settings
    - counter- clockwise
    - clockwise.
  - 89Start Up
  - 91Shutdown
    - Overnight Shutdown
    - Service Shutdown
  - Pressure Relief Procedure
    - Single Color Systems
    - 92Systems with Color Change and without Dump Valves
    - Systems with Color/Catalyst Change and Dump Valves
      - System Operation
      - 312779E 93
      - . 104. Fluid Solenoids
      - RoboMix Fluid Station Dose Valve A Override Button
      - Wall Mount Fluid Station
      - Dose Valve B Override Button
      - Optional Solenoid Locations
    - 93J1 J13 J12 J3 J9 J14 J15 J8
    - F2 F1
  - 95Purging
    - There are 4 purging procedures in this manual:
    - Purging Mixed Material
    - 96Purging Using Recipe 0
    - Purging Fluid Supply System
      - *
    - 98Purging Sampling Valves and Tubes
  - 99Solvent Push Feature
- 100Meter Calibration
- 102Color Change
  - Color Change Procedures
    - Multiple Color Systems
    - Single Color Systems
  - Color Change Sequences
    - 103Color Purge/Dump
    - Color Fill
    - Catalyst Purge/Dump
    - Catalyst Fill
    - First Purge
    - Chop Cycle
    - Final Purge
    - Fill
    - Purge Active
    - Fill Active
      - 104NOTES:
      - . 118 and F
      - . 124 (page 112) shows an External Color Change.
      - . 120 and F
      - . 121 show color change. If the color is not changing, disregard that portion of the chart.
      - . 122 (page 111) shows a recipe change with Special Outputs.
        105. 109: Color Change Chart 1
        . 110: Color Change Chart 2
        106. 111: Color Change Chart 3
        . 112: Color Change Chart 4
        107. 113: Color Change Chart 5
        . 114: Color Change Chart 6
        108. 115: Color Change Chart 7
        . 116: Color Change Chart 8
        109. 117: Color Change Chart 9
        . 118: Color Change Chart 10
        110. 119: Color Change Chart 11
        . 120: Color Change Chart 12
        111. 121: Color Change Chart 13
        . 122: Color Change Chart 14
        112. 123: Color Change Chart 15
        . 124: Color Change Chart 16
        113. 125: Color Change Chart 17
        . 126: Color Change Chart 18
- 115Alarms and Warnings
  - System Alarms
  - System Warnings
    - To Reset Alarm and Restart
- 116Alarm Troubleshooting
  - NOTICE
  - 117A
  - If the pressures are already about equal,
  - 118A
  - If the pressures are already about equal,
    - 312779E 127
- 127Schematic Diagrams
  - CONTROL AIR
  - PURGE AIR
  - System Pneumatic Schematic
  - 128System Electrical Schematic
    - I/O HARNESSES
    - CABLE
    - Non-Hazardous Area
      - NON-HAZARDOUS AREA
      - WEB SERVER MODULE
      - TERMINAL BLOCKS
        +
        POWER DIST. TERMINAL BLOCKS
        3'
        3' (25'-200' OPTIONS)
      - POWER HARNESS
  - 129System Electrical Schematic
    - J10
    - J1
    - Hazardous Area
      - HAZARDOUS AREA
      - FLUID PANEL CONTROL BOARD
      - FO OUT (BLU) FO IN (BLK)
      - J16 J10
      - J16
      - J4 J6
      - J7
  - 130EasyKey Electrical Schematic
    - VOLTAGE
    - P1
      - COMMON (BLACK)
      - +12 VDC I/S (WHITE)
      - J5
      - J1
      - IN
      - J4
      - HIGH
      - OUTPUT
      - DC OK
      - -
      - -
        COMMON
        IN
        SHIELD/GRND
      - RJ45 RJ45
      - RJ45 RJ45 BULKHEAD
- 131Meter Performance Data (G3000 on A and B)
- 132Meter Performance Data (G3000 on A, Coriolis on B)
- 133Technical Data
  - Base system:
  - Flow control:
  - RoboMix system:
  - Coriolis meter:
  - Low pressure color change:
- 134Graco Standard Warranty
- Graco Information