Main
312779E
Operation
ProMix 2KS
Plural Component Proportioner
2312779E
Contents
Related Manuals
Equipment Approvals
System Configuration and Part Numbers
System Configuration and Part Numbers
Configured Part Number
Wall Mount Fluid Station Configurator Key
. 1: Identification Label, Wall Mount Fluid Station Systems
Standard Features
The pressure rating is based on the rating of the lowest rated fluid component.
Example:
System Configuration and Part Numbers
RoboMix Fluid Station Configurator Key
Configured Part Number
. 2: Identification Label, RoboMix Fluid Station Systems
Label Location on EasyKey
Standard Features
Accessories
Warnings
WARNING
Important Two-Component Material Information
Isocyanate Conditions
Material Self-ignition
Keep Components A and B Separate
Moisture Sensitivity of Isocyanates
Glossary of Terms
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Overview
Usage
Component Identification and Definition
Page
Wall Mount System Components
* See the ProMix 2KS Repair-Parts manual for optional cable lengths.
Page
RoboMix System Components
* See the ProMix 2KS Repair-Parts manual for optional cable lengths.
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EasyKey Display and Keyboard
Display
Right Arrow:
Left Arrow:
Down Arrow:
AC Power Switch
I/S Power
Potlife Exceeded Audible Alarm
Graco Web Interface Port
Ethernet Connection
Run Mode Screens
Splash Screen
Page
Status Screen
Manual Override Screen
Manual Override Menu
Flow Rate Range
Flow Set Point
Flow Control Calibration
Totals Screen
Reset Total Screen
Reset Solvent Screen
Alarms Screen
Level Control Screen
Setup Mode
Password Screen
Set Up Home Screen
Page
System Configuration Screens
Configure Screen 1
Configure Screen 2
Configure Screen 3
Configure Screen 4
Example:
Configure Screen 5
Configure Screen 6
Option Screens
Option Screen 1
Verification Screen
Option Screen 2
Advanced Setup Screens
Advanced Setup Screen 1
Advanced Setup Screen 2
Advanced Setup Screen 3
Advanced Setup Screen 4
Advanced Setup Screen 5
Advanced Setup Screen 6
Advanced Setup Screen 7
Advanced Setup Screen 8
Recipe Setup Screens
Recipe Setup Screen 1
Recipe Setup Screen 2
Recipe Setup Screen 3
Recipe Setup Screen 4
Recipe Setup Screen 5
Recipe Setup Screen 6
Recipe Setup Screen 7
Recipe 0 Screens
Recipe 0 Screen 1
Recipe 0 Screen 2
Recipe 0 Screen 3
Recipe 0 Screen 4
Calibration Screen
Page
ProMix 2KS Integration Specifics
Discrete I/O vs Network Communications
Discrete I/O
Digital Inputs
maintained
same color
maintained
JLS
Digital Outputs
Analog Inputs
Automation Flow Charts
Start Mix Mode Process
. 65. Start Mix Mode Process Flow Chart
. 65, Table 5, and Table 6.
Mixing Mode Process
. 66, Table 5, and Table 6.
. 66. Mixing Mode Process Flow Chart
Purge Mode Process
. 67, Table 5, and Table 6.
. 67. Purge Mode Process Flow Chart
Color Change Mode Process
. 68, Table 5, and Table 6.
. 68. Color Change Mode Process Flow Chart
Alarm Processing
. 69, Table 5, Table 6, and Table 7.
. 69. Alarm Processing Flow Chart
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Digital inputs tied together on the I/O board (see F
. 64).
Digital outputs tied together on the I/O board (see F
. 64).
Page
Integrated Flow Control
Flow Control Description
Flow Control Components
249849 Flow Control Module
24H989 Flow Control Module
Fluid and Air Pressure Requirements
Back pressure will be required to ensure minimal fluid pressure at the lowest flow rate setpoint.
Flow Control Operation
Integrated Flow Control
. 73. ProMix 2KS Flow Control Schematic Diagram (249849 Module)
312779E 69
. 74. ProMix 2KS Flow Control Schematic Diagram (24H989 Module)
Flow Control Operating Process Example
Operating Ranges
Step 1: Flow Set Point Input Signal
Step 2: Pressure Loop
Step 3: Flow Loop
. 75. ProMix 2KS Flow Control Pressure Loop and Flow Loop (249849 Module)
312779E 71
. 76. ProMix 2KS Flow Control Pressure Loop and Flow Loop (24H989 Module)
Flow Control Setup
Flow Control Startup
Page
Flow Control Calibration
Mix Calibration
Global FC Data Copy
Continuous Learning
Setting Ki and Kp
Pressure Flow Control Mode
Kp
Ki
Flow Control Troubleshooting
Problem: Flow Command does not produce fluid output.
For module 24H989:
For module 249849:
Page
System Operation
Typical PLC Interaction with ProMix 2KS
Start Mixing
Stop Mixing
Color Change
Purge
Alarm Monitoring/Reset (Discrete I/O)
except for the following condi- tions:
stay loaded
never
cannot
General Operating Cycle, Sequential Dosing
Page
General Operating Cycle, Dynamic Dosing
Overview
Dynamic Dosing System Parameters
Select a Component B Restrictor Size
Turn On Dynamic Dosing
Balancing A/B Pressure
Mix Manifold Valve Settings
counter- clockwise
clockwise.
Start Up
Page
Shutdown
Overnight Shutdown
Service Shutdown
Pressure Relief Procedure
Single Color Systems
Systems with Color Change and without Dump Valves
Systems with Color/Catalyst Change and Dump Valves
System Operation
312779E 93
. 104. Fluid Solenoids
J1 J13 J12 J3 J9 J14 J15 J8
F2 F1
Page
Purging
There are 4 purging procedures in this manual:
Purging Mixed Material
Purging Using Recipe 0
Purging Fluid Supply System
*
Page
Purging Sampling Valves and Tubes
Solvent Push Feature
Meter Calibration
Page
Color Change
Color Change Procedures
Multiple Color Systems
Single Color Systems
Color Purge/Dump
Color Fill
Catalyst Purge/Dump
Catalyst Fill
First Purge
NOTES:
. 118 and F
. 124 (page 112) shows an External Color Change.
. 120 and F
. 121 show color change. If the color is not changing, disregard that portion of the chart.
. 109: Color Change Chart 1
. 110: Color Change Chart 2
. 111: Color Change Chart 3
. 112: Color Change Chart 4
. 113: Color Change Chart 5
. 114: Color Change Chart 6
. 115: Color Change Chart 7
. 116: Color Change Chart 8
. 117: Color Change Chart 9
. 118: Color Change Chart 10
. 119: Color Change Chart 11
. 120: Color Change Chart 12
. 121: Color Change Chart 13
. 122: Color Change Chart 14
. 123: Color Change Chart 15
. 124: Color Change Chart 16
. 125: Color Change Chart 17
. 126: Color Change Chart 18
Page
Alarms and Warnings
System Alarms
System Warnings
To Reset Alarm and Restart
Alarm Troubleshooting
NOTICE
A
If the pressures are already about equal,
A
If the pressures are already about equal,
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312779E 127
Schematic Diagrams
CONTROL AIR
PURGE AIR
System Pneumatic Schematic
System Electrical Schematic
I/O HARNESSES
CABLE
Non-Hazardous Area
NON-HAZARDOUS AREA
System Electrical Schematic
J10
J1
Hazardous Area
HAZARDOUS AREA
EasyKey Electrical Schematic
VOLTAGE
P1
COMMON (BLACK)
+12 VDC I/S (WHITE)
Meter Performance Data (G3000 on A and B)
Meter Performance Data (G3000 on A, Coriolis on B)
Technical Data
Base system:
Flow control:
RoboMix system:
Coriolis meter:
Graco Standard Warranty
Graco Information