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Graco TI12553a, TI12552a important safety instructions Jls, IG 255766 Discrete I/O Board

Models: TI12553a TI12552a

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ProMix 2KS Integration Specifics

Digital Output	Common/Power	Special Output #4	Special Output #3	Special Output #2	Special Output #1	Digital Output	Common/Power
JLS
							Digital Output Common/Power
							Flow Rate Alarm Output
							Flow Control Calibrate Active
							Fill Active
							Mix Ready Output
							Mix Active Output
							Purge/Recipe Change Active Output
							Digital Output Common/Power
							Recipe Change Input
							Recipe Bit 5 Input
							Recipe Bit 4 Input
							Recipe Bit 3 Input
							Recipe Bit 2 Input
							Recipe Bit 1 Input
							Recipe Bit 0 Input
							Digital Input Common
Mix Input	Purge Input	Complete Input	Change Ready	Spare		Input Common
		Job	External Color			Digital
FIG. 64: 255766 Discrete I/O Board

312779E

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Graco TI12553a, TI12552a important safety instructions Jls, IG 255766 Discrete I/O Board

Contents

0359 ProMix 2KSContents Equipment Approvals Related ManualsWall Mount Fluid Station Configurator Key System Configuration and Part NumbersLabel Location on Fluid Station Label Location on EasyKeyFeature Standard FeaturesLabel Location on RoboMix Fluid Station RoboMix Fluid Station Configurator KeyProMix RoboMix Systems Maximum Working Pressure Accessory AccessoriesFire and Explosion Hazard Skin Injection Hazard Important Two-Component Material Information Glossary of Terms Glossary of Terms Component Identification and Definition OverviewUsage Assembly FC Cable FO Fluid Station PowerComponent Description Flow Meters MA Color ChangeWall Mount System Components DVA FI DVB RVB APV RVA SVA SVB SPV Air Controls Purge Air RoboMix Control Air RoboMix System ComponentsDetails of RoboMix Fluid Station Npt Dump Out Cover is removed for clarityKeypad EasyKey Display and KeyboardDisplay Power AC Power SwitchPotlife Exceeded Audible Alarm Graco Web Interface PortStatus Screen see Run Mode ScreensSplash Screen Run Screens Map Target Flow Rate and Current Flow Rate in cc/min Status ScreenManual Override Menu Manual Override ScreenFlow Rate Range Flow Set PointGlobal Flow Control Data Copy Reset Total ScreenTotals Screen Reset Solvent Screen Level Control Screen Alarms ScreenSetup Screens Map Setup ModeOn the Status Screen Password Screen Set Up Home ScreenXP Xport System Configuration and Option Screens Map System Configuration ScreensConfigure Screen 3rd Flush Valve Dump Valve aDump Valve B Gun Flush Box manual or semi-automatic mode DD Setup ModeNumber of Guns Special OutputsGun 1 Trigger ProportioningGun 2 Trigger Control Network IDOption Screen Option ScreensVerification Screen Solvent Push Enable Configure Screen 5,Auto Dump Flow Rate MonitorAdvanced Setup Screens Map Advanced Setup ScreensAdvanced Setup Screen Chop Type First Purge SourceFinal Purge Source Air Chop TimeFactor a Meter Flow Rate Alarm TimeFactor B Meter Factor Solvent MeterAdvanced Setup Screen Recipe 0 Screens Recipe Setup ScreensRatio Tolerance Recipe Setup ScreenComponent a Color Valve if present Component B Catalyst Valve if presentRecipe Setup Screen High Flow Limit Low Flow LimitRecipe 0 Screen Recipe 0 ScreensOption Screens Color/Catalyst Purge TimeExiting Fill Time Exiting Fill SourceCalibration Screen Calibration ScreenSetup Mode Discrete I/O ProMix 2KS Integration SpecificsDiscrete I/O vs Network Communications Terminal Strip Detail See Automation Flow Charts, pagesDigital Inputs IG 255766 Discrete I/O Board JLSAnalog Inputs Digital OutputsOutputs Automation Sourcing Outputs Automation SinkingStart Mix Mode Process Automation Flow ChartsMixing Mode Process Flow Chart Mixing Mode ProcessPurge Mode Process Flow Chart Purge Mode ProcessColor Change Mode Process Flow Chart Color Change Mode ProcessAlarm Processing Flow Chart Alarm ProcessingProMix 2KS Integration Specifics ProMix 2KS Integration Specifics ProMix 2KS Integration Specifics PLC Output Sourcing ProMix 2KS EasyKey Digital InputProMix 2KS EasyKey Digital Output PLC Input SinkingProMix 2KS Integration Specifics Communications Discrete I/O Terminal ConnectionsProMix 2KS Recipe Bits Number Flow Control Description Integrated Flow ControlFlow Control Components Flow Control ModuleFlow Control Operation Fluid and Air Pressure RequirementsProMix 2KS Flow Control Schematic Diagram 249849 Module Flow Control Operating Process Example Flow Set Point Input SignalOperating Ranges Pressure LoopProMix 2KS receives a flow rate setpoint See Flow Control Startup Flow Control SetupFlow Control Startup Flow Set Point as a Percentage Flow Control Calibration Flow cc/min Regulator Outlet Pressure, psi MPa, barContinuous Learning Setting Ki and KpGlobal FC Data Copy Kp/Ki Graph Pressure Flow Control ModeProblem Flow Command does not produce fluid output Flow Control TroubleshootingResult of the Test Cause Solution System Operation Start Mixing Typical PLC Interaction with ProMix 2KSStop Mixing Color ChangeJobComplete Input Alarm Monitoring/Reset Discrete I/OSequential Dosing Operation Ratio = Dose General Operating Cycle, Sequential DosingDVA FI DVB RVB Dynamic Dosing System Parameters General Operating Cycle, Dynamic DosingOverview Turn On Dynamic Dosing Select a Component B Restrictor SizePressure Too High Balancing A/B PressurePressure Too Low Pressure B PressureValve Setting Function Mix Manifold Valve SettingsMix Manifold Valve Settings Start Up Status Screen Flow Rate Display Service Shutdown Pressure Relief ProcedureShutdown Overnight ShutdownSystems with Color/Catalyst Change and Dump Valves Systems with Color Change and without Dump ValvesJ12 J13J14 1 J15 1 J8 Wall Mount Fluid StationAPV RVA SVA SVB SPV Purging Mixed Material PurgingPurging Fluid Supply System Purging Using RecipeMultiple color/multiple catalyst systems Multiple color/single catalyst systemsPurging Sampling Valves and Tubes SS SPV is open Solvent Push FeatureKey DVA is closed DVB is closed Calibrate the meter Select Recipe & Advanced Setup and pressMeter Calibration Follow the Purging Sampling Valves and Tubes procedure, Follow procedure for Purging Fluid Supply Sys- tem, Color Change ProceduresColor Change Color Change SequencesColor Fill Color Purge/DumpCatalyst Purge/Dump Catalyst FillYes Yes or No Boxes Refer to FigColor Change Chart 106 312779E 312779E 107 108 312779E 312779E 109 110 312779E 312779E 111 112 312779E 312779E 113 114 312779E System Alarms Alarms and WarningsSystem Alarm/Warning Codes Description Details System WarningsAlarm Troubleshooting Alarm TroubleshootingCause Solution New Mixed Material Purge Go to Mix modeDynamic Dosing System Refer to Mix Manifold Valve SettingsSequential Dosing System Ratio LOW Alarm See E-3 Ratio High Alarm and E-4 Ratio LOW Overdose B/A Dose TOO Short AlarmDose Time a Alarm and E-8 Dose Time B Alarm MIX in Setup Alarm Can Comm Error Alarm System Idle Warning LC Error Level Control Error Occurs if level control FP Reboot Fluid Plate Reboot Occurs if the systemLC Range Error Level Control Range Error Occurs MB Overflow Modbus Overflow Occurs if the ModPurge Initiate Alarm Auto Dump Complete Alarm System Pneumatic Schematic Schematic DiagramsNon-Hazardous Area System Electrical SchematicHazardous Area Hazardous AreaEasyKey Electrical Schematic25cc Dose Flow Rate cc/min On a10cc Dose 50cc Dose RatioFlow 25cc Dose Rate10cc Dose Cc/minTechnical Data Graco Information Graco Standard Warranty