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GE
5500 manual
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Contents
Main
Quick Reference
1719 Data Manual 2001 2/14/02 3:11 PM Page 2
2500 Series Cooling with Electric Heat
2500 and 3500 Series Control Panel
3500 Series Heat Pump with Backup Resistance Heat
Quick Reference
5500 Series Control Panel
5500 Series Heat Pump with Backup Resistance Heat
ZonelineChassis Nomenclature
Example
25
Table of Contents
Important Notice
Introduction
Deluxe Line Standard Features:
Premium Line Standard Features:
Advantages of the GE ZonelineSystem:
Flexible Application
The ZonelineSystem
Components of the ZonelineSystem
Deluxe Series shown
Optional Accessories of the ZonelineSystem
ZonelineFeatures Model Series
Features and Benefits
Standard Physical Dimensions
Weather Protected Electrical Components
Weather-Resistant Superseal
Heater Sizes to Meet Room Requirements
Indoor Fan Speed Selections - AUTO/HIGH
Fan Only Setting - HIGH/LOW
Fan Cycle Switch - SmartFan
Automatic Compressor Random Restart
Rotary Compressor
Up-Front Air Filters
Easy Clean Air Discharge Area
Concealed Manual Vent Control
Corrosion Protection (Optional)
Internal Condensate Removal (ICR)
Auxiliary Control Switches
2500 and 3500 Series
Cooling Temperature Limits
Heating Temperature Limits
Auxiliary Control Switches
5500 Series
Cooling Temperature Limits
Heating Temperature Limits
Central Desk Control
CDC Terminal Location and Typical Wiring
Example of Common Bussing NOT PERMITTED
INCORRECT Common Bussing Normally Open Switch - Unit Operational
Typical Wiring (All Wiring Shown Is Field Supplied)
Resistance Heat Models
RAK806 Universal Control Cover Label
Heat Pump Models
Remote Thermostat Control Selection Chart For Zoneline Packaged Terminal Units
Remote Control (Low Voltage) Wiring
Multiple Units Connected to One Remote Thermostat (2500 Series)
For Use With Mechanical 4-Wire Systems Only
Page
Heat Pumps and Energy Savings
Heat pump defrost - Zoneline 5500 Series
Application Comments
Air Distribution
50
40
Dimensions
Wall Case
Sub-Base
Sub-Base (Cont.)
Wall Case Installation Data
Window, Curtain and Panel Wall Construction
Masonry Wall Construction (Cont.)
Brick, Frame, Stucco and Shingle Construction
Preparation of the Wall Case for All Types of Construction
Installation of Wall Case in Wall Opening
Case Angles
FRAMING FOR WALL CASE
1719 Data Manual 2001 2/14/02 3:12 PM Page 26
BRICK VENEER AND FRAME CONSTRUCTION
FASTENING WALL CASE
Figure 1 Figure 2
WALL SECTION DETAILED SIDE VIEW
1719 Data Manual 2001 2/14/02 3:12 PM Page 27
FRAME AND BRICK VENEER INSTALLATION
Cord Set Connected
Sub-Base Connected
WALL SECTION DETAILED SIDE VIEW
1719 Data Manual 2001 2/14/02 3:12 PM Page 28
Cord Set Connected Sub-Base Connected
WALL CASE INSTALLATION CORD SET CONNECTED
1719 Data Manual 2001 2/14/02 3:12 PM Page 29
ARE ALSO APPLICABLE TO OTHER TYPES OF CONSTRUCTION
EXAMPLE: BLOCK AND VENEER DIMENSIONAL DATA AND COMMENTS
TOP VIEW
METAL CASE EXTENSION FOR WALLS DEEPER THAN 13-1/8" (11-1/8" WITH SUB-BASE)
ALTERNATE CASE RECESSION LESS THAN 3" WITH SIDES AND TOP
OF WALL OPENING WATERPROOF, FLASHING ON BOTTOM ONLY
RAB71/77 WALL CASE INSTALLATION - RAK204 SERIES SUB-BASE CONNECTED
1719 Data Manual 2001 2/14/02 3:12 PM Page 32
EXAMPLE: FRAME & BRICK VENEER - DIMENSIONAL DATA AND COMMENTS
ARE ALSO APPLICABLE TO OTHER TYPES OF CONSTRUCTION
RAK204 SERIES SUB-BASE INSTALLATION AND ELECTRICAL DATA
1719 Data Manual 2001 2/14/02 3:12 PM Page 33
RAB71/77 WALL CASE
Condensate Disposal Systems
WALL CASE WITH RAD10 DRAIN KIT
1719 Data Manual 2001 2/14/02 3:12 PM Page 35
EXTERNAL DRAIN SEE PAGE 36 FOR INTERNAL DRAIN
SCREWS
A
WALL CASE WITH RAD10 DRAIN KIT
1719 Data Manual 2001 2/14/02 3:12 PM Page 36
INTERNAL DRAIN SEE PAGE 35 FOR EXTERNAL DRAIN
SCREWS A
B
Ducted Installations
2500 and 3500 Series Zoneline units may be used in ducted installations.
New Ducted Installations
Components
Ducted Application Considerations
DUCTED APPLICATION (AZ2500/3500 SERIES)
DUCTED DETAILED SIDE VIEWS (AZ2500/3500 SERIES)
1719 Data Manual 2001 2/14/02 3:12 PM Page 39
SEE PAGE 38 FOR ALL NOTES
Line Cord Installation
Sub-Base Installation
Exterior Grilles
Exterior Architectural Treatments and Special Outdoor Grilles
Power Connection For Deluxe Series (2500 & 3500)
Power Connection Kits For Premium Series (5500)
230/208 Volt Installations
Power Connection Kits For Premium Series (5500)
265 or 277 Volt Installations
Electrical Wiring Information - 2500/3500/5500 Series
Replacement of Existing Chassis
230/208 Volt and 265 Volt Units
Maximum Connected Load For Deluxe Series (2500 and 3500)
Maximum Connected Load For Premium Series (5500) 230/208 V
Maximum Connected Load For Premium Series (5500) 265V
Cooling Performance Data
Heat Pump Performance Data
Total Capacity - BTU/Hr. BTUH At 80F D.B. - 67F W.B.
Zoneline 2500 Series Zoneline 3500 Series Zoneline 5500 Series
Capacities and COP at Various Outdoor Temperatures BTUH At 70F Indoor Temperature
Latent System Capacity
Normal Yearly Operating Data
Formula for Calculating Operating Costs Using Above Data:
MAIN
1719 Data Manual 2001 2/14/02 3:12 PM Page 48
DRIVE BOARD UNIT
Typical 2500 Series Wiring Diagram
Typical 2500 Series Schematic Diagram
MAIN
1719 Data Manual 2001 2/14/02 3:12 PM Page 49
DRIVE BOARD UNIT
Typical 3500 Series Wiring Diagram
Typical 3500 Series Schematic Diagram
PM
RV
ICR BOARD UNIT
Typical 5500 Series Wiring Diagram
Typical 5500 Series Schematic Diagram
Suggested Bid Form Specifications
Page
Page
Deluxe Line: 2500, Dry Air 25 & 3500 Series -
ZonelineChassis Nomenclature
Example
A Z 2 5 E 0 9 E 4 P A Z 5 5 H1 2 D A D
Zoneline
Chassis Series
Receptacles/Sub-Bases
Premium Line: 5500 Series -
Deluxe Series - Heat Pump Units Premium Series - Heat Pump Units
Sub-bases
230/208 V olt
Complete Accessory List
General Installation Suggestions
Electrical Wiring Installation
Central Desk Control and Remote Thermostat Wiring
Wall Case/Exterior Grille
Capacity Considerations
Ducted Installation Comments
Alphabetical Index
Category Page No.
ZONELINE WARRANTY
WHAT IS COVERED
FULL ONE-YEAR WARRANTY
FULL FIVE-YEAR SEALED REFRIGERATING SYSTEM WARRANTY
LIMITED 2ND THROUGH 5TH YEAR PARTS WARRANTY