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3M 800a3 manual Adjustable Case Sealer with AccuGlide, Taping Heads, Instructions and Parts List

Models: 800a3

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Instructions and Parts List

Instructions and Parts List

3M-Matic™

800a3 Type 40800

Adjustable Case Sealer with AccuGlide™ 3

Taping Heads

Serial No.

For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Important Safety

Information

BEFORE INSTALLING OR OPERATING THIS EQUIPMENT

Read, understand, and follow all safety and operating instructions.

Spare Parts

It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section. These parts are expected to wear through normal use, and should be kept on hand to minimize production delays.

"3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000

Printed in U.S.A.

© 3M 2011 44-0009-2081-7 (D092311-NA)

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3M 800a3 manual Adjustable Case Sealer with AccuGlide, Taping Heads, Instructions and Parts List, Spare Parts, 3M-Matic

Contents

Instructions and Parts List Adjustable Case Sealer with AccuGlideImportant Safety Information Taping Heads3M Center, Building 220-5E-06 St. Paul, MN 3M Industrial Adhesives and TapesReplacement Parts and Service Information THIS PAGE IS BLANK Replacement Parts And Service Information THIS PAGE IS BLANK Safety 800a3 Adjustable Case SealerTechnical Specifications PageTHIS PAGE IS BLANK 7. Installation TABLE OF CONTENTS continued10. Safety devices 11. Set-Upand AdjustmentsTHIS PAGE IS BLANK 13. Maintenance TABLE OF CONTENTS continued12. Operation 14. Additional InstructionsLIST OF ABBREVIATIONS, ACRONYMS ABBREVIATIONS AND ACRONYMS1-INTRODUCTION 3M-MaticTM 800a3 Adjustable Case Sealer, Type1.2 How to Read and Use the Instruction Manual 1.2.2 Manual Maintenance1-INTRODUCTION continued 1.2.1 Importance of the Manual2-GENERALINFORMATION 2.2 Data for Technical Assistance and Service2.1 Data Identifying Manufacturer and Machine 800a3-NAContents—800a3Adjustable Case Sealer 2-GENERALINFORMATION continued 2.3 Warranty3.1 General Safety Information 3-SAFETYFigure E-Stop Switch 3.3 Table of Warnings Figure •To reduce the risk associated with muscle strain•To reduce the risk associated with pinch hazards Figure3.4Operators Qualifications Skill 1: Machine Operator 3.12 Component Locations 78-8113-6912-92 1.Power Requirements 4-SPECIFICATIONS2.Operating Rate 3.Operating Conditions4-SPECIFICATIONS continued Specifications 4-SPECIFICATIONS continued 5-SHIPMENT-HANDLING-STORAGE,TRANSPORT 6.1 Uncrating 6-UNPACKINGRemoval of Pallet Figure7-INSTALLATION 7-INSTALLATION continued 7-INSTALLATION continued 8-THEORYOF OPERATION 8.3.1 Normal Stop Procedure8.1 Description of the Working Cycle Figure 8.2 Definition of Running Mode9.2 Box Height Adjusting Crank Figure 9-CONTROLS 9.1 Box Width Adjusting Knobs Figure9.3 Start/Stop Button Figure E-Stop Switch 9.4 Latching Emergency Stop Button10-SAFETYDEVICES OF THE MACHINE 11.1 Box Width Adjustment 11 - SET UP AND ADJUSTMENTS11.2 Box Height Adjustment 11.3 Adjustment of Top Flap Compression Rollers12-OPERATION Problem 12.9 Troubleshooting Guide12-OPERATION continued Cause13-MAINTENANCEAND REPAIRS 13.8Drive Belt Replacement 13-MAINTENANCEAND REPAIRS continuedA B C D E F Box Drive Belt Left Side View – Infeed EndG Figure 13-5– Box Drive Assembly, Infeed End 13-MAINTENANCEAND REPAIRS continued13.9 Drive Pulley Rings 13-MAINTENANCEAND REPAIRS continued Drive Belt 13.11.2 Taping Heads 13-MAINTENANCEAND REPAIRS continuedBC A 13-MAINTENANCEAND REPAIRS continued Special Set-UpProcedure continued 13-MAINTENANCEAND REPAIRS continued13.11.4Box Height Range •To reduce the risk associated with muscle strain13-MAINTENANCEAND REPAIRS continued 13.11.4 Special Set-UpProcedure continued 13-MAINTENANCE- SPECIAL SET-UP continuedFigure M6 X Hex Hd Screw Washer Crank Side Covers13-MAINTENANCE- SPECIAL SET-UP continued THIS PAGE IS BLANK Page THIS PAGE IS BLANK 14-ADDITIONALINSTRUCTIONS THIS PAGE IS BLANK 800a3-NA 16-TECHNICALDIAGRAMS 16.1 Electric Diagram2011 September 16.2 Spare Parts Order Options and Accessories 800a3 Adjustable Case Sealer, TypeOption/Accessory Frame Assemblies To Order PartsTHIS PAGE IS BLANK Figure Figure Figure Figure Figure Figure Frame 800a3 Adjustable Case Sealer Figure Figure FigureAssemblies 800a3-NAFigure 800a3800a3-NA 206HSWHPEHU10514 800a3Ref. No 3M Part No206HSWHPEHU 800a3-NA3269-1 800a3-NA 800a3 1 2 2 Figure206HSWHPEHU2009 February 5350-1 Figure 800a3800a3-NA 206HSWHPEHU5817-1 Figure 15231 / 800a3800a3-NA 206HSWHPEHUFigure 800a3page 1 of Ref. NoFigure 15231 / 800a3800a3-NA 206HSWHPEHURef. No 800a3 Figure 15231 / Figure 15230 page 2 of3M Part No DescriptionFigure 800a3800a3-NA 206HSWHPEHU6166-1 Figure 6170 / 800a3800a3-NA 206HSWHPEHU6170-1 13 23 19 18 20 24 25 29 28 27 3 106 22 21 216 13 17 19 21 18 20 26 49 52 51 206HSWHPEHU6170-28 Front 800a3Figure 6171 / 800a3-NA6171-1 800a3-NA Ref. No 800a3 Figure 6171 /3M Part No DescriptionFigure 800a3 Adjustable Case Sealer800a3-NA Ref. No 800a3 Figure3M Part No DescriptionTHIS PAGE IS BLANK 3 Inch 3M-Matic AccuGlide Upper and Lower Taping HeadsInstructions and Parts List Important Safety InformationPage Replacement Parts and Service Information THIS PAGE IS BLANK Replacement Parts And Service Information THIS PAGE IS BLANK Instruction Manual AccuGlide Table of ContentsUpper and Lower Taping Heads - 3 Inch Type PageTaping Head Contents Warranty Equipment Warranty and Limited RemedyPart Name AccuGlide 3 Upper Taping Head - 3 Inch, Type Intended UseTHIS PAGE IS BLANK How to use this Manual Taping Head ContentsPart Name General InformationImportant Safeguards Figure 1-1Replacement Labels/3M Part Numbers Important Safeguards continuedUpper Taping Head Label Lower Taping Head Label 78-8070-1335-0Speciﬁcations 130mm 5 1/8 Specifications continuedInstallation Guidelines InstallationTape Width Adjustment Receiving And HandlingOperation •To reduce the risk associated with muscle strain Figure 3-5– Tape Loading/Threading Figure 3-4- Tape Loading/ThreadingMaintenance Cleaning Maintenance continuedApplying/Bufﬁng Roller Replacement Hex Socket Section View ofAdjustments 0.5 - 0.9kg 1 - 2 lbs Adjusting Nut Adjustments continuedApplying Mechanism Spring One-WayTension Roller FigureAdjustments continued Troubleshooting Guide TroubleshootingProblem CauseTroubleshooting Guide Troubleshooting continuedProblem CauseSpare Parts/Service Information AccuGlide 3 Upper Taping Head - 3 Inch, Type Replacement Parts Illustrations and Parts ListsAccuGlide 3 Lower Taping Head - 3 Inch, Type Tape Head AccuGlide 3 -AccuGlide 3 - 3 inch FigureFigure 10932 – Upper Head AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 January10932-1 Figure 10929 – Upper and Lower Heads AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 January10929-1 1 57 8 7 6 7 43 2 7 7 7AccuGlide 3 - Figure 10926 – Upper Head10926-1 Figure 10930 – Upper and Lower Heads AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 January10930-1 14 9 17 18 5 3715AccuGlide 3 - Figure 10928 – Upper and Lower HeadsFigure 10928 – 3 Upper and Lower Heads AccuGlide 3 -Ref. No 3M Part NoFigure 10402 – Upper and Lower Heads AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 JanuaryFigure 10402 - 3 Latch Upper and Lower Heads AccuGlide 3 -Ref. No 3M Part NoFigure 10931 - Lower Head AccuGlide 3 -AccuGlide 3 - 3 - NA 2012 January10931-1 AccuGlide 7 34 7 7 6 9 7 8 7Figure 10927 – Lower Head AccuGlide 3 - 3 - NA10927-1 THIS PAGE IS BLANK