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3M 800a3 manual 3M Industrial Adhesives and Tapes, 3M Center, Building 220-5E-06 St. Paul, MN

Models: 800a3

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This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the

3M-MaticTM 800a3 Adjustable case sealer.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition September 2011

The manufacturer reserves the right to change the product at any time without notice.

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3M 800a3 manual 3M Industrial Adhesives and Tapes, 3M Center, Building 220-5E-06 St. Paul, MN

Contents

Important Safety Information Adjustable Case Sealer with AccuGlideInstructions and Parts List Taping Heads3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MNReplacement Parts and Service Information THIS PAGE IS BLANK Replacement Parts And Service Information THIS PAGE IS BLANK Technical Specifications 800a3 Adjustable Case SealerSafety PageTHIS PAGE IS BLANK 10. Safety devices TABLE OF CONTENTS continued7. Installation 11. Set-Upand AdjustmentsTHIS PAGE IS BLANK 12. Operation TABLE OF CONTENTS continued13. Maintenance 14. Additional InstructionsABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS3M-MaticTM 800a3 Adjustable Case Sealer, Type 1-INTRODUCTION1-INTRODUCTION continued 1.2.2 Manual Maintenance1.2 How to Read and Use the Instruction Manual 1.2.1 Importance of the Manual2.1 Data Identifying Manufacturer and Machine 2.2 Data for Technical Assistance and Service2-GENERALINFORMATION 800a3-NA2-GENERALINFORMATION continued 2.3 Warranty Contents—800a3Adjustable Case SealerFigure E-Stop Switch 3-SAFETY3.1 General Safety Information 3.3 Table of Warnings •To reduce the risk associated with pinch hazards •To reduce the risk associated with muscle strainFigure Figure3.4Operators Qualifications Skill 1: Machine Operator 3.12 Component Locations 78-8113-6912-92 2.Operating Rate 4-SPECIFICATIONS1.Power Requirements 3.Operating Conditions4-SPECIFICATIONS continued Specifications 4-SPECIFICATIONS continued 5-SHIPMENT-HANDLING-STORAGE,TRANSPORT Removal of Pallet 6-UNPACKING6.1 Uncrating Figure7-INSTALLATION 7-INSTALLATION continued 7-INSTALLATION continued 8.1 Description of the Working Cycle 8.3.1 Normal Stop Procedure8-THEORYOF OPERATION Figure 8.2 Definition of Running Mode9.3 Start/Stop Button Figure E-Stop Switch 9-CONTROLS 9.1 Box Width Adjusting Knobs Figure9.2 Box Height Adjusting Crank Figure 9.4 Latching Emergency Stop Button10-SAFETYDEVICES OF THE MACHINE 11.2 Box Height Adjustment 11 - SET UP AND ADJUSTMENTS11.1 Box Width Adjustment 11.3 Adjustment of Top Flap Compression Rollers12-OPERATION 12-OPERATION continued 12.9 Troubleshooting GuideProblem Cause13-MAINTENANCEAND REPAIRS A B C D E F 13-MAINTENANCEAND REPAIRS continued13.8Drive Belt Replacement Box Drive Belt Left Side View – Infeed End13.9 Drive Pulley Rings 13-MAINTENANCEAND REPAIRS continuedG Figure 13-5– Box Drive Assembly, Infeed End 13-MAINTENANCEAND REPAIRS continued Drive Belt BC A 13-MAINTENANCEAND REPAIRS continued13.11.2 Taping Heads 13-MAINTENANCEAND REPAIRS continued 13.11.4Box Height Range 13-MAINTENANCEAND REPAIRS continuedSpecial Set-UpProcedure continued •To reduce the risk associated with muscle strain13-MAINTENANCEAND REPAIRS continued Figure 13-MAINTENANCE- SPECIAL SET-UP continued13.11.4 Special Set-UpProcedure continued M6 X Hex Hd Screw Washer Crank Side Covers13-MAINTENANCE- SPECIAL SET-UP continued THIS PAGE IS BLANK Page THIS PAGE IS BLANK 14-ADDITIONALINSTRUCTIONS THIS PAGE IS BLANK 2011 September 16-TECHNICALDIAGRAMS 16.1 Electric Diagram800a3-NA 16.2 Spare Parts Order Option/Accessory 800a3 Adjustable Case Sealer, TypeOptions and Accessories Frame Assemblies To Order PartsTHIS PAGE IS BLANK Assemblies 800a3 Adjustable Case Sealer Figure Figure FigureFigure Figure Figure Figure Figure Figure Frame 800a3-NA800a3-NA 800a3Figure 206HSWHPEHURef. No 800a310514 3M Part No800a3-NA 206HSWHPEHU3269-1 206HSWHPEHU2009 February 800a3 1 2 2 Figure800a3-NA 5350-1 800a3-NA 800a3Figure 206HSWHPEHU5817-1 800a3-NA 800a3Figure 15231 / 206HSWHPEHUpage 1 of 800a3Figure Ref. No800a3-NA 800a3Figure 15231 / 206HSWHPEHU3M Part No 800a3 Figure 15231 / Figure 15230 page 2 ofRef. No Description800a3-NA 800a3Figure 206HSWHPEHU6166-1 800a3-NA 800a3Figure 6170 / 206HSWHPEHU6170-1 16 13 17 19 21 18 20 26 49 52 51 22 21 213 23 19 18 20 24 25 29 28 27 3 106 206HSWHPEHU6170-28 Figure 6171 / 800a3Front 800a3-NA6171-1 800a3-NA 3M Part No 800a3 Figure 6171 /Ref. No Description800a3-NA 800a3 Adjustable Case SealerFigure 3M Part No 800a3 FigureRef. No DescriptionTHIS PAGE IS BLANK Instructions and Parts List 3M-Matic AccuGlide Upper and Lower Taping Heads3 Inch Important Safety InformationPage Replacement Parts and Service Information THIS PAGE IS BLANK Replacement Parts And Service Information THIS PAGE IS BLANK Upper and Lower Taping Heads - 3 Inch Type Table of ContentsInstruction Manual AccuGlide PagePart Name Warranty Equipment Warranty and Limited RemedyTaping Head Contents Intended Use AccuGlide 3 Upper Taping Head - 3 Inch, TypeTHIS PAGE IS BLANK Part Name Taping Head ContentsHow to use this Manual General InformationImportant Safeguards Upper Taping Head Label Lower Taping Head Label Important Safeguards continuedFigure 1-1Replacement Labels/3M Part Numbers 78-8070-1335-0Speciﬁcations Specifications continued 130mm 5 1/8Tape Width Adjustment InstallationInstallation Guidelines Receiving And HandlingOperation •To reduce the risk associated with muscle strain Figure 3-4- Tape Loading/Threading Figure 3-5– Tape Loading/ThreadingMaintenance Applying/Bufﬁng Roller Replacement Maintenance continuedCleaning Hex Socket Section View ofAdjustments Applying Mechanism Spring Adjustments continued0.5 - 0.9kg 1 - 2 lbs Adjusting Nut One-WayTension Roller FigureAdjustments continued Problem TroubleshootingTroubleshooting Guide CauseProblem Troubleshooting continuedTroubleshooting Guide CauseSpare Parts/Service Information AccuGlide 3 Lower Taping Head - 3 Inch, Type Replacement Parts Illustrations and Parts ListsAccuGlide 3 Upper Taping Head - 3 Inch, Type AccuGlide 3 - 3 inch AccuGlide 3 -Tape Head FigureAccuGlide 3 - 3 - NA AccuGlide 3 -Figure 10932 – Upper Head 2012 January10932-1 AccuGlide 3 - 3 - NA AccuGlide 3 -Figure 10929 – Upper and Lower Heads 2012 January10929-1 AccuGlide 3 - 2 7 7 71 57 8 7 6 7 43 Figure 10926 – Upper Head10926-1 AccuGlide 3 - 3 - NA AccuGlide 3 -Figure 10930 – Upper and Lower Heads 2012 January10930-1 AccuGlide 3 - 17 18 5 371514 9 Figure 10928 – Upper and Lower HeadsRef. No AccuGlide 3 -Figure 10928 – 3 Upper and Lower Heads 3M Part NoAccuGlide 3 - 3 - NA AccuGlide 3 -Figure 10402 – Upper and Lower Heads 2012 JanuaryRef. No AccuGlide 3 -Figure 10402 - 3 Latch Upper and Lower Heads 3M Part NoAccuGlide 3 - 3 - NA AccuGlide 3 -Figure 10931 - Lower Head 2012 January10931-1 Figure 10927 – Lower Head 7 34 7 7 6 9 7 8 7AccuGlide AccuGlide 3 - 3 - NA10927-1 THIS PAGE IS BLANK