Table Of Contents

Safe Installation, Use and Service

3

General Safety Information

4

Precautions

4

Introduction

6

Qualifications

6

Preparing For The Installation

6

Features And Components

7

Basic Operation

7

Top View

8

Side Views

9

Installation Considerations

10

Rough In Dimensions

10

Recovery Capacities

10

Locating The Water Heater

11

Clearance To Combustible Materials

11

Service Clearance

11

Insulation Blankets

12

Installation Requirements

13

Gas Pressure Requirements

13

Supply Gas Line

13

Supply Gas Regulator

13

Power Supply

13

Mixing Valves

14

Dishwashing Machines

14

Closed Water Systems

14

Thermal Expansion

14

Temperature-Pressure Relief Valve

15

Condensate Drain

16

Air Requirements

17

Commonwealth of Massachusetts

20

Venting Installation

21

General Venting Information

21

Category IV Appliance

21

Power Vent Configuration

21

Direct Vent Configuration

21

General Venting Instructions

21

Venting Requirements

22

Maximum Equivalent Lengths

22

Minimum Equivalent Lengths

22

Maximum Number Of Elbows

22

Venting Installation Sequence

23

Power Vent Installation

23

Direct Vent Installation

23

Vertical Termination Installation

24

Sidewall Termination Installation

26

Concentric Termination Installation

27

Multiple Concentric Termination Clearances

30

Multiple Concentric Termination Arrangements

31

Venting Arrangements

32

Termination Clearances Sidewall Power Vent

34

Termination Clearances Sidewall Direct Vent

35

Water Heater Installation

36

Condensate Drain Installation

36

Supply Gas Line Installation

37

Supply Gas Regulator Installation

38

Electrical Wiring

39

Power Supply Connections

39

Enable/Disable Circuit

39

Water Line Connections

40

T&P Valve Discharge Pipe

40

Temperature Regulation

41

High Temperature Limit Control (ECO)

41

Thermostat Control

41

Control System Operation

42

Control System Navigation

42

The Desktop Screen

42

Status Icons

43

User Settings & Control System Menus

45

Temperatures Menu

45

Heater Status Menu

46

Display Settings

47

Heater Information

47

Current Fault

48

Fault History

48

Fault Occurrence

48

Restore Factory Defaults

48

Service Contact Information

49

Start Up

50

Initial Start Up

50

Supply Gas Pressure Adjustment

51

Manifold Gas Pressure Adjustment

51

Checking The Firing Rate

52

High Altitude Installations

52

Lighting The Water Heater

53

Lighting & Operation Label

53

Troubleshooting

54

Installation Checklist

54

Sequence Of Operation

54

Sequence Of Operation Flow Chart

55

Operational Problems

56

Rough Starting, Rough Operation

56

Momentary Ignition

56

Not Enough Or No Hot Water

56

Fault And Alert Conditions

57

Fault Conditions

57

Alert Conditions

57

Resetting Control System Lock Outs

57

Diagnostic Checks

57

Fault And Alert Messages

58

Maintenance

60

Maintenance Schedule

60

Diagrams

63

CCB - Central Control Board Layout

63

(A)HCG3 130T 300 Wiring Diagram

64

(A)HCG3 130T 400 Wiring Diagram

65

Circulation Pump Wiring Diagrams

66

Water Piping Diagrams

67

Limited Warranty

74

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American Water Heater HCG3 130T 300 instruction manual Table Of Contents