Features And Components

Basic Operation

The water heaters covered in this manual have a helical coil shaped heat exchanger that is submerged in the storage tank. The water heater’s Main Burner is a radial design burner, it is mounted on the top and fires downward through the heat exchanger. This is a forced draft burner; hot burning gases are forced through the heat exchanger under pressure and exit through the exhaust/vent connection located at the bottom of the water heater. See Figure 1 and Figure 2.

BLOWER

BURNER

ASSEMBLY

INTAKE AIR

(combustion air)

CONNECTION

4 INCH PVC

MAIN

BURNER

(radial design)

HEAT

EXCHANGER

HELICAL

COIL

VENT (exhaust)

OUTLET

Figure 1

Blower/Burner Assembly Detail

INTAKE AIR

COMBUSTION

(combustion air)

BLOWER

CONNECTION

 

4 INCH PVC

 

BLOWER

 

FLANGE

 

FLAME

 

SENSOR

 

MAIN

 

BURNER

 

(radial design)

 

HOT SURFACE

 

IGNITER

 

Figure 2

Hot Surface Igniter

The control system energizes the Hot Surface Igniter with 120 VAC during the igniter warm up period. When the igniter is energized it produces sufficient heat, >1800°F (>982°C), to ignite the Main Burner.

Note: Care must be taken when handling the igniter to prevent breakage.

During the igniter warm up period prior to ignition the control system monitors the igniter current and must sense a minimum of 2.0 AC amps. See the Sequence Of Operation on page 7.

Flame Sensor

The control system also monitors the flame sensor to confirm a flame is present at the Main Burner. If a flame is not verified during the ignition trial period (3-5 seconds) the control system will immediately de-energize the 24 VAC Gas Valve. See the Sequence Of Operation Flow Chart on page 55.

7

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American Water Heater HCG3 130T 300 instruction manual Features And Components, Basic Operation