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Aqua Products
RP2100, P-R185A, P-R405A, C-R185A, P-R405A manual
Models:
RP2100, P-R185A, P-R405A, C-R185A, P-R405A
P-R185A to P-R405A, C-R185A to P-R405A, P-R185AL to P-R405AL, C-R185AL to C-R405AL, RP2100
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Troubleshooting
Specifications
Install
Parts list
Wiring Diagram Key
Controls/Adjustments/Replacements
Warranty
Maintenance
Remote or external wiring configuration
Electricalwiring
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Contents
Low NOx
INSTALLATION AND OPERATING INSTRUCTIONS
RP2100
Models
TO WHOM IT MAY CONCERN
9 SECTION RECEIVINGEQUIPMENT 9 SECTION GENERALSPECIFICATIONS
4 SECTION 1 START-UPPROCEDURES
7 SECTION 2 CAUTION 7 SECTION MAINTENANCE&CAREPROCEDURE
9 PART TWO INSTALLATION/SERVICEINSTRUCTIONS
WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR
FOR YOUR SAFETY - READ BEFORE OPERATING
EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR
PART ONE - OWNERS OPERATING INSTRUCTIONS
LIGHTING INSTRUCTIONS
LIGHTING INSTRUCTIONS AND SHUT-OFF PROCEDURES MANUALLY LIGHTED PILOTS
MILLIVOLT SYSTEM
WHAT TO DO IF YOU SMELL GAS *Do not try to light any appliance
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS AND SHUT-OFF PROCEDURES
AUTOMATICALLY LIGHTED PILOTS
WHAT TO DO IF YOU SMELL GAS
AFTER START-UP
SECTION 3/MAINTENANCE AND CARE PROCEDURES
SECTION 2/CAUTION
COLDWEATHEROPERATION
POOL & SPA WATER CHEMISTRY
WINTERIZING THE POOL & SPA HEATER
PART 2 - INSTALLATION/SERVICE INSTRUCTION
SECTION 2 / GENERAL SPECIFICATIONS
SECTION 1 / RECEIVING EQUIPMENT
CLEARANCES
BASE INSTALLATION
IMPORTANT NOTICE
CODE REQUIREMENTS
U.S. Installations only
MOUNTING BRACKET
DRAFTHOOD
JACKET TOP PANEL
#10 SHEET METAL SCREW
Electrical Connection On Left Side is 19-1/8
SPECIFICATIONS AND DIMENSIONS
COMBUSTION AIR Indoor Units Only
GAS SUPPLY CONNECTIONS
VENT PIPING
CGA-B149.1 and B149.2
PIPE SIZING FOR GAS CONNECTIONS
GAS PRESSURE ADJUSTMENT LOCATIONS
Adjustment
GAS PRESSURE REGULATOR
From Pool
Flange Gasket Header Flange Inlet
From Heater To Heater
To Pool
PRESSURE RELIEF VALVE INSTALLATION
RP2100+ Heat Exchanger Reversal Procedure
JACO FITTING Fig. #3 BULB & CLIP Fig. #4
RE-INSTALLED IN/OUT HEADER ON OPPOSITE SIDE Fig. #5
ELECTRICALWIRING
WIRING DIAGRAM MILLIVOLT UNITS WITH MECHANICAL THERMOSTAT
WIRING DIAGRAM KEY
WIRING DIAGRAM - IID UNITS atmospheric
WIRING DIAGRAM - IID UNITS Low NOx
GENERAL LOCATION OF CONTROLS
CONTROLS/ADJUSTMENTS/REPLACEMENTS
SECTION 4 / SERVICING INSTRUCTIONS
DISPLAY STATUS
DISPLAY FAULTS
Two or Three-Wire Remote Operation
Important Installation Notes for
Remote or external wiring configuration
Two-Wire Remote Systems
PRESSURE SWITCH
PilotPilot Air Opening Orifice Orifice
HONEYWELL PILOT ROBERTSHAW PILOT
Burner Hold Down Bracket Burner
CAUTION SOOT IS COMBUSTIBLE. EXERCISE EXTREME CARE
WIREBRUSH
NOTE Installation in plastic should be hand tight plus 1/2 turn
OPERATION
START-UP PROCEDURES S8610B
BURNERADJUSTMENT
FLAME ROLL-OUT SAFETY SWITCH
PILOT REMOVAL
BURNER DRAWER REMOVAL
GAS VALVE REMOVAL
MAIN BURNER AND ORIFICE REMOVAL
Indicates symptom usually occurs on initial start-up
MECHANICALFORQUALIFIEDSERVICEPERSONNELONLY
PROBLEM
SOLUTION
RAYPAK POOL OR SPA HEATER ELECTRICAL CHECK WITH MV GAS VALVE
ELECTRICAL STANDING PILOT MILLIVOLT
START
TROUBLESHOOTING HONEYWELL S8600
Intermittent Pilot System
ELECTRICAL ELECTRONIC IGNITION IID
Page
RAYPAK,INC 2151 Eastman Avenue Oxnard, CA For Canada
SECTION 6/REPLACEMENT PARTS LIST
Page
Use KIT Number 002003F for Atmospheric units
for units produced prior to 06/01/2000
for units produced after to 06/01/2000
Use KIT Number 008155F for Low NOx units
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Page
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HOW TO MAKE A CLAIM
LIMITEDWARRANTY RAYPAKRESIDENTIALSWIMMINGPOOLANDSPAHEATERS
WARRANTYCONDITIONS
WARRANTYEXCLUSION
