Manuals / Aqua Products / Lawn and Garden / Swimming Pool Filter

Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A Part One Owners Operating Instructions

Models: RP2100, P-R185A, P-R405A, C-R185A, P-R405A P-R185A to P-R405A, C-R185A to P-R405A, P-R185AL to P-R405AL, C-R185AL to C-R405AL, RP2100

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4PART ONE

CONTENTS

4PART ONE

OWNER'S OPERATING INSTRUCTIONS

4SECTION 1 START-UPPROCEDURES

4Before Start-Up

5Lighting Instructions & Shut-Off Procedure (Manually Lighted Pilot MV)

6Operating Instruction & Shut-Off Procedures (Automatically Lighted Pilot IID)

7After Start-Up

7SECTION 2 CAUTION

7SECTION 3

MAINTENANCE&CAREPROCEDURE

8Pool & Spa Water Chemistry

8Cold Weather Operation

9Winterizing the Pool & Spa Heater

9PART TWO

INSTALLATION/SERVICEINSTRUCTIONS

9SECTION 1

RECEIVINGEQUIPMENT

9SECTION 2

GENERALSPECIFICATIONS

10SECTION 3

INSTALLATION INSTRUCTIONS

12IndoorHeater

13Combustion Air

14Vent Piping

14Gas Supply Connections

15Plumbing For Water Connections

18RP2100 Heat Exchanger Reversal Procedure

20Electrical Wiring

21Wiring Diagram-Millivolt

22Wiring Diagram-Electronic Ignition

23Wiring Diagram- Low NOx

24SECTION 4

SERVICING INSTRUCTIONS

24	General Location of Controls

24Control Adjustments/Replacements

25Electronic Controls

26Remote Control Installation

27Pressure Switch Adjustment

27	Flame Roll-Out Safety Switch
27	High Limit Removal

27Pilot Safety Millivolt and IID

28BurnerDrawerRemoval

27	Gas Valve Removal
27	Main Burner and Orifice Removal

27Pilot Removal and Cleaning

28Heat Exchanger Removal

29Tube Cleaning Procedure

29Desooting Procedure

29Control Immersion Well replacement

29Unitherm Governor (U.G.) Replacement

30Low Nox Addenda

32SECTION 5

TROUBLE SHOOTING GUIDE

32Mechanical

33Electrical MV Units

34Electrical IID Units

35Digital Diagnostics

36SECTION 6 REPLACEMENTPARTS

42 Warranty

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Aqua Products RP2100, P-R185A, P-R405A, C-R185A, P-R405A manual Part One Owners Operating Instructions, Start-Upprocedures

Contents

Low NOx INSTALLATION AND OPERATING INSTRUCTIONSRP2100 ModelsTO WHOM IT MAY CONCERN 9 SECTION RECEIVINGEQUIPMENT 9 SECTION GENERALSPECIFICATIONS 4 SECTION 1 START-UPPROCEDURES7 SECTION 2 CAUTION 7 SECTION MAINTENANCE&CAREPROCEDURE 9 PART TWO INSTALLATION/SERVICEINSTRUCTIONSWARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR FOR YOUR SAFETY - READ BEFORE OPERATINGEXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR PART ONE - OWNERS OPERATING INSTRUCTIONSLIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS AND SHUT-OFF PROCEDURES MANUALLY LIGHTED PILOTSMILLIVOLT SYSTEM WHAT TO DO IF YOU SMELL GAS *Do not try to light any applianceOPERATING INSTRUCTIONS OPERATING INSTRUCTIONS AND SHUT-OFF PROCEDURESAUTOMATICALLY LIGHTED PILOTS WHAT TO DO IF YOU SMELL GASSECTION 3/MAINTENANCE AND CARE PROCEDURES SECTION 2/CAUTIONAFTER START-UP COLDWEATHEROPERATION POOL & SPA WATER CHEMISTRYWINTERIZING THE POOL & SPA HEATER PART 2 - INSTALLATION/SERVICE INSTRUCTIONSECTION 2 / GENERAL SPECIFICATIONS SECTION 1 / RECEIVING EQUIPMENTCLEARANCES BASE INSTALLATIONIMPORTANT NOTICE CODE REQUIREMENTSU.S. Installations only MOUNTING BRACKET DRAFTHOODJACKET TOP PANEL #10 SHEET METAL SCREWSPECIFICATIONS AND DIMENSIONS COMBUSTION AIR Indoor Units OnlyElectrical Connection On Left Side is 19-1/8 VENT PIPING CGA-B149.1 and B149.2GAS SUPPLY CONNECTIONS PIPE SIZING FOR GAS CONNECTIONS GAS PRESSURE ADJUSTMENT LOCATIONSAdjustment GAS PRESSURE REGULATORFrom Pool Flange Gasket Header Flange InletFrom Heater To Heater To PoolPRESSURE RELIEF VALVE INSTALLATION RP2100+ Heat Exchanger Reversal Procedure JACO FITTING Fig. #3 BULB & CLIP Fig. #4 RE-INSTALLED IN/OUT HEADER ON OPPOSITE SIDE Fig. #5ELECTRICALWIRING WIRING DIAGRAM MILLIVOLT UNITS WITH MECHANICAL THERMOSTAT WIRING DIAGRAM KEYWIRING DIAGRAM - IID UNITS atmospheric WIRING DIAGRAM - IID UNITS Low NOx CONTROLS/ADJUSTMENTS/REPLACEMENTS SECTION 4 / SERVICING INSTRUCTIONSGENERAL LOCATION OF CONTROLS DISPLAY STATUS DISPLAY FAULTSTwo or Three-Wire Remote Operation Important Installation Notes forRemote or external wiring configuration Two-Wire Remote SystemsPRESSURE SWITCH HONEYWELL PILOT ROBERTSHAW PILOT Burner Hold Down Bracket BurnerPilotPilot Air Opening Orifice Orifice WIREBRUSH NOTE Installation in plastic should be hand tight plus 1/2 turnCAUTION SOOT IS COMBUSTIBLE. EXERCISE EXTREME CARE OPERATION START-UP PROCEDURES S8610BBURNERADJUSTMENT FLAME ROLL-OUT SAFETY SWITCHPILOT REMOVAL BURNER DRAWER REMOVALGAS VALVE REMOVAL MAIN BURNER AND ORIFICE REMOVALIndicates symptom usually occurs on initial start-up MECHANICALFORQUALIFIEDSERVICEPERSONNELONLYPROBLEM SOLUTIONRAYPAK POOL OR SPA HEATER ELECTRICAL CHECK WITH MV GAS VALVE ELECTRICAL STANDING PILOT MILLIVOLTSTART TROUBLESHOOTING HONEYWELL S8600Intermittent Pilot System ELECTRICAL ELECTRONIC IGNITION IIDPage RAYPAK,INC 2151 Eastman Avenue Oxnard, CA For Canada SECTION 6/REPLACEMENT PARTS LISTPage Use KIT Number 002003F for Atmospheric units for units produced prior to 06/01/2000for units produced after to 06/01/2000 Use KIT Number 008155F for Low NOx unitsPage Page Page HOW TO MAKE A CLAIM LIMITEDWARRANTY RAYPAKRESIDENTIALSWIMMINGPOOLANDSPAHEATERSWARRANTYCONDITIONS WARRANTYEXCLUSION