LMCF Series Brushless Linear Cog Free Servo Motor

1.Install the coil and magnet assemblies. While mounting the coil, be sure to adjust coil assembly so it is centered within the magnet assembly with equal air gap in the vertical and horizontal positions. See Figure 2-6.

2.Verify that the coil assembly is centered within the magnet assembly with equal air gap in the vertical and horizontal positions along its entire length of travel. The coil assembly must never be allowed to touch the magnets at any point from one end of travel to the other.

Note: For modular magnet mounting, magnets are mounted end–to–end without spacing. The mounting hole pattern is repeating and is unaffected by magnet segments. Hole pattern repeats across joining ends of magnets.

Multiple Coil Assembly Operation

In addition to maintaining an air gap, multiple coil assemblies must also maintain a spacing factor of 2.4″ . In other words, the space between coil assemblies may vary, however, the distance from the front end of the first coil assembly to the front end of the next must be a multiple of 2.4″ . See Figure 2-6.

Ensure that this factor is established at the time of installation.

Figure 2-6 Air Gap Spacing

Coil Assembly

Mounting Plate

Vertical Air Gap

 

Horizontal Air Gap

Horizontal Air Gap

 

Magnet Assembly

Vertical Air Gap

Machine Base

Operation Considerations The motor must always be operated within the specified operating parameter limits. Exceeding those limits will permanently damage the motor.

The motor must never touch the magnets during operation. Equal horizontal and vertical air gap must be maintained.

Remove the shim that sets the air gap between the motor and the magnets prior to operation.

Note: Be aware that the total bearing load includes the magnetic attractive force.

The following steps must be completed to ensure safe and proper operation.

1.Verify that all electrical wiring and cables are properly connected. Refer to the manual provided with the control for this information.

2.Adjust the servo drive current to match the motor’s current specification.

3.Refer to the motor specifications for operating parameters. Adjust the control parameters as necessary to the motor data specifications.

4.Adjust the control for the proper P.I.D. loop tuning. Begin at a low gain setting and increase the gain as necessary.

5.Strain relieve the wires prior to operating.

AY1763A00 Leadwire Connection

Motor Cable

 

Hall Cable

 

Limit Cable

 

Signal Name

Wire Color

Signal Name

 

Wire Color

Signal Name

 

Wire Color

LinDrive

Trap

 

 

 

 

 

 

 

 

 

Motor Phase A (U)

Red

Black

Hall 1

 

White

Limit + Output

 

White

Motor Phase B (V)

White

Red

Hall 2

 

Red

Limit – Output

 

Red

Motor Phase C (W)

Black

White

Hall 3

 

Black

Home Output

 

Black

Motor Ground

Green

 

Hall Ground

 

Green

Limit & Home PWR *

 

Brown

Thermal Switch+

Blue

 

Hall +5VDC

 

Brown

Limit & Home GND

 

Green

Thermal Switch–

Orange

 

 

 

 

 

 

 

* Limit & Home power is +4 to +24VDC.

Note: Motor phasing is for LinDrive or MintDrive. Other controls may require different phasing (such as most trap drives (U) Black, (V) Red, (W) White). Phase angle between phases is 120 degrees.

2-8 Installation & Operation

MN1800

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Baldor iMN1800 manual Lmcf Series Brushless Linear Cog Free Servo Motor, Air Gap Spacing

iMN1800 specifications

The Baldor iMN1800 is a comprehensive industrial motor drive, engineered for a wide range of applications in various sectors such as manufacturing, robotics, and automation. This drive exemplifies Baldor's commitment to innovation, performance, and efficiency, offering users advanced features that cater to modern industrial demands.

At the heart of the iMN1800 is its state-of-the-art motor control technology, designed to provide precise control over motor speed and torque. This is achieved through a sophisticated algorithm that adjusts the motor's performance in real-time, ensuring reliability and efficiency. The iMN1800 is compatible with various forms of electric motors, including AC induction and permanent magnet synchronous motors, making it versatile for numerous applications.

One of the standout features of the Baldor iMN1800 is its energy efficiency. It complies with various energy standards, which not only helps reduce operational costs but also minimizes the environmental impact associated with industrial operations. With an impressive efficiency rating, the iMN1800 contributes to lower energy consumption, making it an economically viable solution for businesses aiming to enhance sustainability.

In terms of connectivity, the iMN1800 incorporates advanced communication protocols such as Ethernet/IP and Modbus, allowing for seamless integration into existing industrial networks. This feature facilitates real-time monitoring and control, empowering operators to make informed decisions based on live data. The user-friendly interface enables quick access to essential parameters for both configuration and diagnostics, ensuring ease of use for technicians and engineers alike.

Moreover, the iMN1800 is built with robust construction materials, ensuring durability in demanding environments. Its rugged design allows it to withstand harsh conditions, including high temperatures and vibrations, common in industrial settings. This reliability contributes to reduced downtime and maintenance costs, promoting a more productive work environment.

The Baldor iMN1800 also features advanced safety mechanisms, including overload protection and short-circuit protection, guaranteeing the safety of both personnel and equipment. These attributes align with modern safety standards, making it a trusted choice for industries that prioritize workplace safety.

In summary, the Baldor iMN1800 is a top-tier industrial motor drive that combines advanced motor control technology, energy efficiency, robust construction, and enhanced safety features. Its flexibility and connectivity make it a valuable asset for diverse industrial applications, ultimately driving operational efficiency and effectiveness.