SECTION Pump Requirements, Brute Elite | Bradford-White Corp BNTV

Table 6A.

Brute Elite	Page 19

	BRUTE ELITE
	NATURAL GAS
	REQUIRED		TO SIZE PIPING:
	CU FT		TO SIZE PIPING:
	SIZE	/ HR.	Measure linear distance from meter outlet to last
	80	80	boiler. Add total input of all boilers and divide by
			1000 to obtain cu ft / hr required. Add total
	105	105	1000 to obtain cu ft / hr required. Add total
			equivalent length of fittings used according to
	150	150	equivalent length of fittings used according to
	150	150	Table 6B. Align total length (pipe and fittings) on
	199/210 199/210		left side column of Table 6C with highest cubic
	285	285	feet of gas required.
	399	399	Notes:
	500	500	Notes:
	500	500	Consult and confirm with Applicable Fuel Gas
	600	600	Code before beginning work. Verify gas inlet
	750	750	pressure is between 4 and 13 in W.C. before
			starting boiler.
	850	850	starting boiler.
	850	850
				Table 6A.

	EQUIVALENT LENGTHS OF STRAIGHT PIPE FOR TYPICAL SCH 40 FITTINGS
			NOMINAL PIPE SIZE
	FITTING	1/2"	3/4"	1"	1-1/4"	1-1/2"	2"
				LINEAR FEET
	90° ELBOW	3.6	4.4	5.2	6.6	7.4	8.5

	TEE	4.2	5.3	6.6	8.7	9.9	12
				Table 6B.

	SCH 40 METAL PIPE CAPACITY FOR 0.60 SPECIFIC GRAVITY NATURAL GAS
		NOMINAL PIPE SIZE @ 0.30" W.C. PRESSURE DROP
	LENGTH	1/2"	3/4"	1"	1-1/4"	1-1/2"	2"

	FT		CUBIC FEET OF GAS PER HOUR
	20	92	190	350	730	1100	2100

	40		130	245	500	760	1450

	60		105	195	400	610	1150

	80		90	170	350	530	990

	100			150	305	460	870

				Table 6C.

	SCHED 40 METAL PIPE CAPACITY FOR 1.50 SPECIFIC GRAVITY
			UNDILUTED PROPANE
	NOMINAL PIPE SIZE @ 11" W.C. INLET AND 0.5" W.C. PRESSURE DROP
	SIZE	1/2"	3/4"	1"	1-1/4"	1-1/2"	2"
	LENGTH	MAXIMUM CAPACITY IN THOUSANDS OF BTU PER HOUR
	20	200	418	787	1616	2422	4664
	40	137	287	541	1111	1664	3205

	60	110	231	434	892	1337	2574
	80	94	197	372	763	1144	2203
	100	84	175	330	677	1014	1952

NOTES: 1. Follow all local and national LP gas codes for line sizing and equipment requirements. 2. Verify that inlet gas pressure remains between 4 and 13 inches of water column before and during operation.

Source: ANSI Z223.1-80 National Fuel Gas Code.

Table 6D.

SECTION 5.

Pump Requirements

5.1Brute Elite Boiler Flow and Head Requirements (see Table 7)

			TEMPERATURE RISE IN °F
	20°F		25°F		30°F		35°F		40°F
	FLOW	H/L	FLOW H/L		FLOW	H/L	FLOW	H/L	FLOW	H/L
SIZE	GPM	FT	GPM	FT	GPM	FT	GPM	FT	GPM	FT

80	7.6	14.9	6.1	10.1	5.1	7.1	4.3	5.8	3.8	4.6
105	10	23.1	8	17	6.7	12.4	5.7	9.6	5	7.6
150	14.3	28.5	11.4	19	9.5	13.6	8.1	11.2	7.1	8.8
210	20	24.1	16	16.7	13.4 11.6		11.3	9	9.9	6.9
285	27	25.5	22	17.5	18	14	15	10.5	13	8
399	39	28	31	20	25	14.5	22	11	19	9
500	48	24	38	16	32	12	27	9	24	8
600	58	44	46	31	38	22	33	18	29	15
750	72	37	58	23	48	17	41	13	36	10
850	81	33	65	22	54	15	46	10	41	8


			TEMPERATURE RISE IN °C
	11°C		14°C		17°C		19°C		22°C
	FLOW	H/L	FLOW H/L		FLOW	H/L	FLOW	H/L	FLOW	H/L
SIZE	lpm	m	lpm	m	lpm	m	lpm	m	lpm	m
80	29	4.5	23	3.1	19	2.2	16	1.8	14	1.4
105	38	7.0	30	5.2	25	3.8	22	2.9	19	2.3
150	54	8.7	43	5.8	36	4.1	31	3.4	27	2.7
210	76	7.3	61	5.1	51	3.5	43	2.7	37	2.1
285	102	7.8	83	5.3	68	4.3	57	3.2	49	2.4
399	148	8.5	117	6.1	95	4.4	83	3.4	72	2.7
500	182	7.3	144	4.9	121	3.7	102	2.7	91	2.4
600	220	13.4	174	9.4	144	6.7	125	5.5	110	4.6
750	273	11.3	220	7.0	182	5.2	155	4.0	136	3.0
850	307	10.1	246	6.7	204	4.6	174	3.0	155	2.4

Table 7. Water Flow Requirements.

5.2Brute Elite Water Heater Flow and Head Requirements (see Table 8)

NORMAL WATER*

	Flow	H/L	Temp	Flow	H/L	Temp
Size	gpm	feet	Rise °F	lpm	m	Rise °C
150	19	57	15	72	17.4	8
199	25	28	15	95	8.5	8
285	36	33	15	98	10.1	8
399	50	35	15	189	10.7	8
500	63	28	15	239	8.5	8
600**	60	24	19	227	7.3	11
750**	68	35	21	257	10.7	12
850**	68	26	24	257	7.9	13

*Maximum water hardness of 10 grains per gallon allowed. **See section 6B.6 on page 30 for pump information.

Table 8. Brute Elite Water Heater Flow Data.

Image 19

Bradford-White Corp BNTV SECTION Pump Requirements, Brute Elite Boiler Flow and Head Requirements see Table, Page, A, D

Contents

BRUTE ELITE Installation and Operation InstructionsDocument Installation and Operation Instructions for General Information TABLE OF CONTENTSBrute Elite Control Setup and Operation SECTION SECTION Modes of Operation SECTION MaintenanceTrouble Shooting Replacement Parts Model Nomenclature SECTION General Information1.1 Introduction 1.2 Model Identification Figure 2. Location of Components, Sizes Figure 1. Location of Components, Sizes Figure 4. Location of Components, Size Figure 3. Location of Components, Size Figure 6. Location of Components, Size Figure 5. Location of Components, Size Figure 7. Location of Components, Sizes 750 and 1.5 Unpacking 1.4 Warranty1.6 Dimensions 1.3 Appliance Overview Dimensions are nominal and are shown in inches, cm Figure 9. Dimensional Drawing, Sizes SECTION Locating the Appliance Brute Elite is for indoor installations only2.1 Locating the Appliance 3.1.2 Ducted Combustion Air SECTION Venting and Combustion Air3.1 Combustion Air 3.1.1 Combustion Air From Room Figure 10. Combustion Air and Vent Through Roof 3.2 VentingTable 5. Required Exhaust Vent Material E. CPVC exhaust pipe section 80-500 not incl 3.3 Locating Vent & Combustion Air Terminals3.2.1 Venting Requirements Unique to Canada A. exhaust vent terminal not included 3.3.3 Vertical Vent Terminal 3.3.5 Installations in the Commonwealth of Massachusetts3.3.2 Side Wall Combustion Air Terminal 5. For concentric vent, follow instructions included with vent kit Figure 12. Combustion Air and Vent Through Side Wall 4. Inspection 3.4 Common Vent Test2. Approved Carbon Monoxide Detectors 3. Signage 4.1 Gas Supply and Piping SECTION Gas Supply and Piping3. Refer to Tables 6A, 6B, 6C and 6D to size piping Table 6A SECTION Pump Requirements5.1 Brute Elite Boiler Flow and Head Requirements see Table 5.2 Brute Elite Water Heater Flow and Head Requirements see Table 6A.1 BNTH System Piping Hot Supply Connections SECTION 6A Water Connections - BNTH Boiler6A.2 BNTH Cold Water Make-Up 1. Sentinel Performance Solutions Group 2. Hercules Chemical Company 6A.4 BNTH Suggested Piping Schematics6A.3 Freeze Protection 6A.5 Recognized Chemicals Figure 15. Hydronic Piping - Single Boiler zoning with circulators Page Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Page Brute Elite Page Page Brute Elite Page Water Connections - BNTV Water Heater SECTION 6B6B.1 BNTV Water Quality 6B.2 Piping Requirements 6B.6 BNTV Suggested Pumps 6B.5 BNTV Suggested Piping Schematics6B.3 Cold Water Make-Up 6B.4 Freeze Protection water hardness at job site Figure 25. DHW Piping, Two Heaters, One Vertical TankFigure 26. DHW Piping, Two Heaters, Two Vertical Tanks Caution Pump sizing must be based opon SECTION Electrical Connections 7.1 Main Power 7.4 Hydronic Call for Heat 7.10 Lead Lag/ Cascading Wiring Connections7.2 Pump Connections 7.3 24Vac Transformer with Integral Circuit Breaker Figure 28. Lead-Lag / Cascading Wiring Connections Figure 29. Ladder Diagram 7.11 Wiring Diagrams see Figures 29 and Figure 30. Wiring Diagram all sizes 8.1 Display Navigation SECTION Brute Elite Control Setup and Operation8.2 Ignition Control- Sequence of Events 8.7 Outlet Water Temperature 8.3 Modulation Control8.5 Anti-Short Cycle ASC 8.5 High Limit 8.12.2 Lead Lag Master/Slave Selection 8.12.5 Lead Lag Base Load Setting8.13 Boiler Pump Interrupt 8.12.1 Lead Lag Setpoint 9.1 Hydronic Heating Demand 9.2 Hydronic Heating with Outdoor Reset9.4 Hydronic Heating Using External Modulation Control SECTION Modes of Operation Let’s consider the following example 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.7 Warm Weather Shutdown 9.8 Domestic Hot Water Demand BNTV only 9.9 Domestic Hot Water Heating Using External Modulation Control 10.2.1 Burner Operation 10.2 Operating the Burner and Set UpSECTION Operating Instructions 10.1 Filling the Boiler System 3. WAIT FIVE 5 MINUTES 10.2.2 Boiler Setup and Adjustment10.3 Shutting Down Brute Elite 10.4 To Restart Brute Elite Figure 33A. Brute Elite Gas Valves 285, 399 and 80-285Figure 33B. Brute Elite Gas Valves 600, 750 and yearly, unless otherwise noted SECTION Maintenance11.1 System Maintenance 11.2 Appliance Maintenance and Component Description 11.2.5 Flame Sensor 11.2.4 Ignitor AssemblyIgniters and sensors get hot and can cause burns or injury 11.2.7 Blower 11.2.6 Transformer with Integral Circuit Breaker11.2.8 Heat Exchanger Coils 12.1 Sequence of Operation SECTION Trouble Shooting12.3 Error Codes - See Table 11.2.9 Gas Pressure Switches optional CODE# PROBLEMSOLUTION continued next page see Section Table 18. Error Codes Jacket Components - See Figure SECTION Replacement Parts13.2 Parts List 13.1 General Information Gas Train Components - See Figure Heat Exchanger Components - See Figure Electrical Components - See Figure Contact Customer Service at 800 900-9275 Figure 35. Jacket Components Figure 36B. Internal Components, Sizes Figure 36A. Internal Components, Sizes Figure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Page Ambler, PA Tech. Service 800Service Parts 800 Warranty Service 800