7.2 Pump Connections

Brute Elite

Page 33

 

 

 

 

 

BOILER

 

 

PUMP CONNECTIONS

 

 

 

 

 

 

 

RATINGS

 

 

 

 

 

 

 

SIZES

VOLTS

PHASE

AMPS

 

(Boiler, System Pump and

 

 

 

 

 

 

DHW Pump Connections)

 

 

 

 

 

 

 

80–850

120

Single

2*

 

115V – Maximum 1HP

No Pump

 

 

or 7.4A max

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80-500

 

 

 

Less

 

115V – Maximum 1HP

120

Single

than

 

With Pump

 

 

or 7.4A max

 

 

 

6*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Minimum 15A circuit required

 

 

 

 

 

Table 10. BNTH Electrical Data.

 

 

 

 

 

 

 

 

 

 

WATER HEATER

SIZES

 

 

VOLTS

 

PHASE

AMPS

150-500

 

 

120

 

Single

2*

No pump

 

 

 

 

 

 

 

 

 

 

150-199

 

 

120

 

Single

7*

With pump

 

 

 

 

 

 

 

 

 

 

285-500

 

 

120

 

Single

8*

With pump

 

 

 

 

 

 

 

 

 

 

600-850

 

 

See Pump Rating Plate FLA

No pump

 

 

(must be less than 7.4 FLA; 1HP or less)

*Minimum 15A circuit required

Table 11. BNTV Electrical Data.

7.2 Pump Connections

Brute Elite energizes the pump contacts upon a call for heat. Once the call for heat is satisfied the pump will remain on for the defined pump overrun time.

NOTE: System and DHW contacts are dry contacts. Appropriate voltage must be supplied to the System and DHW pumps for proper operation. Boiler pump contact (max 7.4 FLA) is fed by 120V (violet wire) internally from main power feed.

System pump connections are located on terminal block 5 (TB5) in the control panel (see Figure 27). The system pump contacts are rated for 120Vac, 7.4 amps. To use the contacts, power must be supplied on one terminal with the other terminal wired to the pump or a relay controlling the pump.

DHW pump connections are located on terminal block 5 (TB5) in the control panel and are rated for 120Vac, 7.4 amps. To use the contacts, power must be supplied on one terminal, and the other terminal wired to the pump or a relay controlling the pump.

7.324Vac Transformer with Integral Circuit Breaker

24Vac is supplied by a transformer mounted to the backside or underneath the control panel, depending upon the appliance. All 24Vac power is supplied through a circuit breaker that is part of the transformer. The transformer is then connected to terminal blocks 3 and 4 (TB3 and TB4).

7.4 Hydronic Call for Heat

Connect the call for heat to terminal block 7 (TB7), connections labeled "T-T or interlock" in the control panel.

7.5 Outdoor Air Temperature Sensor

Connect the outdoor air temperature sensor to terminal block 7 (TB7), connections labeled Outdoor temp sensor. The outdoor air temperature sensor is used for warm weather shutdown and outdoor reset.

7.6 Domestic Hot Water Connection

Connect a DHW sensor or aquastat to terminal block 6 (TB6), connections labeled DHW stat. The aquastat or sensor will be automatically detected and initiate the DHW call as needed.

7.7System Sensor (lead lag/cascading operation only)

Connect the system sensor to terminal block 6 (TB6), connections labeled system sensor. Can be used in a well for DHW tank applications with lead/lag.

7.8 External Control Connections

Connect 4-20mA signals from external controls or building automation systems to terminal block 7 (TB7) in the control panel. The connections are labeled "Remote Anlaog Input". When making the connections follow the polarity designations shown on the label.

7.9 Optional Field Connections

Terminal block 8 (TB8) in the control panel can be used for connecting optional components, such as, low water cutoffs, flow switches, additional high limits and other field supplied devices that must be interlocked with the boiler. All safeties or end switches must be wired in series by removing the supplied jumpers.

7.10Lead Lag/ Cascading Wiring Connections

Connect each boiler in the cascade system together by daisy chaining each control from Modbus port 1 (MB1) of the first boiler to the second and so on. This can be done using 22awg or thicker shielded twisted pair wire with drain. Two twisted pairs or three conductors are needed.

a.To daisy-chain the boilers connect a wire from Modbus port 1 (MB1) terminal A of the first boiler to Modbus port 1 (MB1) terminal A of the second boiler.

b.If there are more boilers in the system connect a wire from Modbus port 1 terminal A of boiler 2 to Modbus port 1 terminal A of boiler 3.

c.Repeat these steps until all Modbus port1 terminal A connections are wired.

d.Repeat the above steps for Modbus port 1 terminal B and C connections to complete the wiring.

e.Connect the drain wire from the twisted pair wire to ground on one end of the wire only.

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Image 33
Bradford-White Corp BNTH Pump Connections, 7.3 24Vac Transformer with Integral Circuit Breaker, Hydronic Call for Heat