Document
Installation and Operation Instructions
Installation and Operation Instructions for
BRUTE ELITE
Brute Elite Control Setup and Operation
TABLE OF CONTENTS
SECTION
General Information
Trouble Shooting
SECTION Maintenance
Replacement Parts
SECTION Modes of Operation
1.1 Introduction
SECTION General Information
1.2 Model Identification
Model Nomenclature
Figure 2. Location of Components, Sizes
Figure 1. Location of Components, Sizes
Figure 4. Location of Components, Size
Figure 3. Location of Components, Size
Figure 6. Location of Components, Size
Figure 5. Location of Components, Size
Figure 7. Location of Components, Sizes 750 and
1.6 Dimensions
1.4 Warranty
1.3 Appliance Overview
1.5 Unpacking
Dimensions are nominal and are shown in inches, cm
Figure 9. Dimensional Drawing, Sizes
Brute Elite is for indoor installations only
SECTION Locating the Appliance
2.1 Locating the Appliance
3.1 Combustion Air
SECTION Venting and Combustion Air
3.1.1 Combustion Air From Room
3.1.2 Ducted Combustion Air
3.2 Venting
Figure 10. Combustion Air and Vent Through Roof
Table 5. Required Exhaust Vent Material
3.2.1 Venting Requirements Unique to Canada
3.3 Locating Vent & Combustion Air Terminals
A. exhaust vent terminal not included
E. CPVC exhaust pipe section 80-500 not incl
3.3.2 Side Wall Combustion Air Terminal
3.3.5 Installations in the Commonwealth of Massachusetts
5. For concentric vent, follow instructions included with vent kit
3.3.3 Vertical Vent Terminal
Figure 12. Combustion Air and Vent Through Side Wall
2. Approved Carbon Monoxide Detectors
3.4 Common Vent Test
3. Signage
4. Inspection
SECTION Gas Supply and Piping
4.1 Gas Supply and Piping
3. Refer to Tables 6A, 6B, 6C and 6D to size piping
5.1 Brute Elite Boiler Flow and Head Requirements see Table
SECTION Pump Requirements
5.2 Brute Elite Water Heater Flow and Head Requirements see Table
Table 6A
SECTION 6A Water Connections - BNTH Boiler
6A.1 BNTH System Piping Hot Supply Connections
6A.2 BNTH Cold Water Make-Up
6A.3 Freeze Protection
6A.4 BNTH Suggested Piping Schematics
6A.5 Recognized Chemicals
1. Sentinel Performance Solutions Group 2. Hercules Chemical Company
Figure 15. Hydronic Piping - Single Boiler zoning with circulators
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Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators
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Brute Elite
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Brute Elite
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6B.1 BNTV Water Quality
SECTION 6B
6B.2 Piping Requirements
Water Connections - BNTV Water Heater
6B.3 Cold Water Make-Up
6B.5 BNTV Suggested Piping Schematics
6B.4 Freeze Protection
6B.6 BNTV Suggested Pumps
Figure 26. DHW Piping, Two Heaters, Two Vertical Tanks
Figure 25. DHW Piping, Two Heaters, One Vertical Tank
Caution Pump sizing must be based opon
water hardness at job site
SECTION Electrical Connections
7.1 Main Power
7.2 Pump Connections
7.10 Lead Lag/ Cascading Wiring Connections
7.3 24Vac Transformer with Integral Circuit Breaker
7.4 Hydronic Call for Heat
Figure 28. Lead-Lag / Cascading Wiring Connections
Figure 29. Ladder Diagram
7.11 Wiring Diagrams see Figures 29 and
Figure 30. Wiring Diagram all sizes
SECTION Brute Elite Control Setup and Operation
8.1 Display Navigation
8.2 Ignition Control- Sequence of Events
8.5 Anti-Short Cycle ASC
8.3 Modulation Control
8.5 High Limit
8.7 Outlet Water Temperature
8.13 Boiler Pump Interrupt
8.12.5 Lead Lag Base Load Setting
8.12.1 Lead Lag Setpoint
8.12.2 Lead Lag Master/Slave Selection
9.4 Hydronic Heating Using External Modulation Control
9.2 Hydronic Heating with Outdoor Reset
SECTION Modes of Operation
9.1 Hydronic Heating Demand
9.7 Warm Weather Shutdown
9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature
9.8 Domestic Hot Water Demand BNTV only
Let’s consider the following example
9.9 Domestic Hot Water Heating Using External Modulation Control
SECTION Operating Instructions
10.2 Operating the Burner and Set Up
10.1 Filling the Boiler System
10.2.1 Burner Operation
10.3 Shutting Down Brute Elite
10.2.2 Boiler Setup and Adjustment
10.4 To Restart Brute Elite
3. WAIT FIVE 5 MINUTES
80-285
Figure 33A. Brute Elite Gas Valves 285, 399 and
Figure 33B. Brute Elite Gas Valves 600, 750 and
11.1 System Maintenance
SECTION Maintenance
11.2 Appliance Maintenance and Component Description
yearly, unless otherwise noted
11.2.4 Ignitor Assembly
11.2.5 Flame Sensor
Igniters and sensors get hot and can cause burns or injury
11.2.6 Transformer with Integral Circuit Breaker
11.2.7 Blower
11.2.8 Heat Exchanger Coils
12.3 Error Codes - See Table
SECTION Trouble Shooting
11.2.9 Gas Pressure Switches optional
12.1 Sequence of Operation
SOLUTION
PROBLEM
continued next page
CODE#
see Section
Table 18. Error Codes
13.2 Parts List
SECTION Replacement Parts
13.1 General Information
Jacket Components - See Figure
Gas Train Components - See Figure
Heat Exchanger Components - See Figure
Electrical Components - See Figure
Contact Customer Service at 800 900-9275
Figure 35. Jacket Components
Figure 36B. Internal Components, Sizes
Figure 36A. Internal Components, Sizes
Figure 36C. Internal Components, Sizes
Figure 37A. Gas Train Components, Sizes
Figure 37B. Gas Train Components, Sizes
Figure 38. Heat Exchanger Components
Figure 39. Electrical Components
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Service Parts 800
Tech. Service 800
Warranty Service 800
Ambler, PA
