Brute Elite, Page | Bradford-White Corp BNTV, BNTH instruction

Figure 38. Heat Exchanger Components.

Brute Elite

Page 61

Figure 38. Heat Exchanger Components.

Image 61

Bradford-White Corp BNTV, BNTH, Modulating Boiler warranty Brute Elite, Page, Heat Exchanger Components

Contents

Document Installation and Operation InstructionsInstallation and Operation Instructions for BRUTE ELITE Brute Elite Control Setup and Operation TABLE OF CONTENTSSECTION General Information Trouble Shooting SECTION MaintenanceReplacement Parts SECTION Modes of Operation 1.1 Introduction SECTION General Information1.2 Model Identification Model Nomenclature Figure 2. Location of Components, Sizes Figure 1. Location of Components, Sizes Figure 4. Location of Components, Size Figure 3. Location of Components, Size Figure 6. Location of Components, Size Figure 5. Location of Components, Size Figure 7. Location of Components, Sizes 750 and 1.6 Dimensions 1.4 Warranty1.3 Appliance Overview 1.5 Unpacking Dimensions are nominal and are shown in inches, cm Figure 9. Dimensional Drawing, Sizes SECTION Locating the Appliance Brute Elite is for indoor installations only2.1 Locating the Appliance 3.1 Combustion Air SECTION Venting and Combustion Air3.1.1 Combustion Air From Room 3.1.2 Ducted Combustion Air Figure 10. Combustion Air and Vent Through Roof 3.2 VentingTable 5. Required Exhaust Vent Material 3.2.1 Venting Requirements Unique to Canada 3.3 Locating Vent & Combustion Air TerminalsA. exhaust vent terminal not included E. CPVC exhaust pipe section 80-500 not incl 3.3.2 Side Wall Combustion Air Terminal 3.3.5 Installations in the Commonwealth of Massachusetts5. For concentric vent, follow instructions included with vent kit 3.3.3 Vertical Vent Terminal Figure 12. Combustion Air and Vent Through Side Wall 2. Approved Carbon Monoxide Detectors 3.4 Common Vent Test3. Signage 4. Inspection 4.1 Gas Supply and Piping SECTION Gas Supply and Piping3. Refer to Tables 6A, 6B, 6C and 6D to size piping 5.1 Brute Elite Boiler Flow and Head Requirements see Table SECTION Pump Requirements5.2 Brute Elite Water Heater Flow and Head Requirements see Table Table 6A 6A.1 BNTH System Piping Hot Supply Connections SECTION 6A Water Connections - BNTH Boiler6A.2 BNTH Cold Water Make-Up 6A.3 Freeze Protection 6A.4 BNTH Suggested Piping Schematics6A.5 Recognized Chemicals 1. Sentinel Performance Solutions Group 2. Hercules Chemical Company Figure 15. Hydronic Piping - Single Boiler zoning with circulators Page Figure 17. Hydronic Piping - Multiple Boilers zoning with circulators Page Brute Elite Page Page Brute Elite Page 6B.1 BNTV Water Quality SECTION 6B6B.2 Piping Requirements Water Connections - BNTV Water Heater 6B.3 Cold Water Make-Up 6B.5 BNTV Suggested Piping Schematics6B.4 Freeze Protection 6B.6 BNTV Suggested Pumps Figure 26. DHW Piping, Two Heaters, Two Vertical Tanks Figure 25. DHW Piping, Two Heaters, One Vertical TankCaution Pump sizing must be based opon water hardness at job site SECTION Electrical Connections 7.1 Main Power 7.2 Pump Connections 7.10 Lead Lag/ Cascading Wiring Connections7.3 24Vac Transformer with Integral Circuit Breaker 7.4 Hydronic Call for Heat Figure 28. Lead-Lag / Cascading Wiring Connections Figure 29. Ladder Diagram 7.11 Wiring Diagrams see Figures 29 and Figure 30. Wiring Diagram all sizes 8.1 Display Navigation SECTION Brute Elite Control Setup and Operation8.2 Ignition Control- Sequence of Events 8.5 Anti-Short Cycle ASC 8.3 Modulation Control8.5 High Limit 8.7 Outlet Water Temperature 8.13 Boiler Pump Interrupt 8.12.5 Lead Lag Base Load Setting8.12.1 Lead Lag Setpoint 8.12.2 Lead Lag Master/Slave Selection 9.4 Hydronic Heating Using External Modulation Control 9.2 Hydronic Heating with Outdoor ResetSECTION Modes of Operation 9.1 Hydronic Heating Demand 9.7 Warm Weather Shutdown 9.5 Hydronic Heating Using Local Lead- Lag/Cascading Feature9.8 Domestic Hot Water Demand BNTV only Let’s consider the following example 9.9 Domestic Hot Water Heating Using External Modulation Control SECTION Operating Instructions 10.2 Operating the Burner and Set Up10.1 Filling the Boiler System 10.2.1 Burner Operation 10.3 Shutting Down Brute Elite 10.2.2 Boiler Setup and Adjustment10.4 To Restart Brute Elite 3. WAIT FIVE 5 MINUTES Figure 33A. Brute Elite Gas Valves 285, 399 and 80-285Figure 33B. Brute Elite Gas Valves 600, 750 and 11.1 System Maintenance SECTION Maintenance11.2 Appliance Maintenance and Component Description yearly, unless otherwise noted 11.2.5 Flame Sensor 11.2.4 Ignitor AssemblyIgniters and sensors get hot and can cause burns or injury 11.2.7 Blower 11.2.6 Transformer with Integral Circuit Breaker11.2.8 Heat Exchanger Coils 12.3 Error Codes - See Table SECTION Trouble Shooting11.2.9 Gas Pressure Switches optional 12.1 Sequence of Operation SOLUTION PROBLEMcontinued next page CODE# see Section Table 18. Error Codes 13.2 Parts List SECTION Replacement Parts13.1 General Information Jacket Components - See Figure Gas Train Components - See Figure Heat Exchanger Components - See Figure Electrical Components - See Figure Contact Customer Service at 800 900-9275 Figure 35. Jacket Components Figure 36B. Internal Components, Sizes Figure 36A. Internal Components, Sizes Figure 36C. Internal Components, Sizes Figure 37A. Gas Train Components, Sizes Figure 37B. Gas Train Components, Sizes Figure 38. Heat Exchanger Components Figure 39. Electrical Components Page Service Parts 800 Tech. Service 800Warranty Service 800 Ambler, PA