exists, the thermal protector is open. The control
If the thermal cutout trips for three consecutive cycles, then unit operation is locked out for 4 hours and the appropriate fault code is displayed.
NO 230V AT COMPRESSOR
If the compressor voltage is not sensed when the compressor should be starting, the contactor may be stuck open or there is a wiring error. The control will flash the appropriate fault code. Check the contactor and control box wiring.
TROUBLESHOOTING UNIT FOR PROPER SWITCHING BETWEEN LOW & HIGH STAGES
Check the suction pressures at the service valves. Suction pressure should be reduced by
NOTE: The liquid pressures are very similar between low and high stage operation, so liquid pressure should not be used for troubleshooting.
Compressor current should increase
COMPRESSOR INTERNAL RELIEF
The compressor is protected by an internal pressure relief (IPR) which relieves discharge gas into compressor shell when differential between suction and discharge pressures exceeds 550 - 625 psi. The compressor is also protected by an internal overload attached to motor windings.
TEMPERATURE THERMISTORS
Thermistors are electronic devices which sense temperature. As the temperature increases, the resistance decreases. Thermistors are used to sense outdoor ambient (OAT) and coil temperature (OCT). Refer to Fig. 28 for resistance values versus temperature. See Fig. 29 for OCT location.
If the outdoor ambient or coil thermistor should fail, the HP/AC control will flash the appropriate fault code (See Table 4).
IMPORTANT: Coil thermistor is factory mounted. Check to insure thermistor is mounted properly. Outdoor air thermistor (OAT) is field mounted and connected. Verify that the OAT has been properly installed.
THERMISTOR CURVE
| 90 |
(KOHMS) | 80 |
70 | |
| 60 |
RESISTANCE | 50 |
20 | |
| 40 |
| 30 |
10
0
0 | 20 | 40 | 60 | 80 | 100 | 120 |
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| TEMPERATURE (DEG. F) |
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A91431
Fig. 28 - Resistance Values Versus Temperature
THERMISTOR SENSOR COMPARISON
The control continuously monitors and compares the outdoor air temperature sensor and outdoor coil temperature sensor to ensure proper operating conditions. The comparison is:
S In cooling mode, if the outdoor air sensor indicates ≥ 10 _F (5.5_C) warmer than the coil sensor (or) the outdoor air sensor indicates ≥ 20_F (11.0_C) cooler than the coil sensor, the sensors are out of range.
SIn heating if the outdoor air sensor indicates ≥ 35_F (19.3_C) warmer than the coil sensor (or) the outdoor air sensor indicates ≥ 10_F (5.5_C) cooler than the coil sensor, the sensors are out of range.
If the sensors are out of range, the control will flash the appropriate |
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fault code as shown in Table 4. |
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The thermistor comparison is not performed during low ambient |
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cooling operation. |
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FAILED THERMISTOR DEFAULT OPERATION | A | |||||||||||||
Factory defaults have been provided in the event of failure of | ||||||||||||||
outdoor air thermistor and/or coil thermistor. | ||||||||||||||
577D | ||||||||||||||
If the OAT sensor should fail, low ambient cooling will not be | ||||||||||||||
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allowed and the |
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Defrost will be initiated based on coil temperature and time. |
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If the OCT sensor should fail, low ambient cooling will not be |
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allowed. Defrost will occur at each time interval during heating |
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operation, but will terminate after 5 minutes. |
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If there is a thermistor out of range error, defrost will occur at each |
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time interval during heating operation, but will terminate after 5 |
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minutes. |
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Refer to the Troubleshooting Chart (Table 9 and 10) for additional |
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troubleshooting information. |
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A06311
Fig. 29 - Outdoor Coil Thermistor (OCT) Attachment
FINAL CHECKS
IMPORTANT: Before leaving job, be sure to do the following:
1.Ensure that all wiring is routed away from tubing and sheet metal edges to prevent
2.Ensure that all wiring and tubing is secure in unit before adding panels and covers. Securely fasten all panels and covers.
3.Tighten service valve stem caps to
4.Leave Users Manual with owner. Explain system operation and periodic maintenance requirements outlined in manual.
5.Fill out
35