Fig. 30 Ð Filter Installed on Outdoor-Air Hood
PRE-START-UP
WARNING: Failure to observe the following warn- ings could result in serious personal injury:
1.Follow recognized safety practices and wear pro- tective goggles when checking or servicing refrig- erant system.
2.Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured.
3.Do not remove compressor terminal cover until all electrical sources have been disconnected.
4.If refrigerant leak is suspected around compres- sor terminals, relieve all pressure from system before touching or disturbing anything inside ter- minal box.
5.Never attempt to repair soldered connection while refrigerant system is under pressure.
6.Do not use torch to remove any component. Sys- tem contains oil and refrigerant under pressure. To remove a component, wear protective goggles and proceed as follows:
a.Shut off gas supply and then electrical power to unit.
b.Reclaim refrigerant to relieve all pressure from system using both high- and
c.Cut
d.Carefully unsweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch ¯ame.
Proceed as follows to inspect and prepare the unit for initial startup:
1.Remove all access panels.
2.Read and follow instructions on all WARNING, CAU- TION, and INFORMATION labels attached to, or shipped with, unit.
3.Make the following inspections:
a.Inspect for shipping and handling damages, such as broken lines, loose parts, disconnected wires, etc.
b.Inspect for oil at all refrigerant tubing connections and on unit base. Detecting oil generally indicates a
refrigerant leak.
c.Inspect all ®eld- and
d.Inspect coil ®ns. If damaged during shipping and han- dling, carefully straighten ®ns with a ®n comb.
4.Verify the following conditions:
DANGER: Do not purge gas supply into the com- bustion chamber. Do not use a match or other open flame to check for gas leaks. Failure to adhere to this warn- ing could result in an explosion causing personal in- jury or death.
a.Make sure that gas supply has been purged, and that all gas piping has been checked for leaks.
b.Make sure that
c.Make sure that correct air ®lters are in place. (See Table 1.) Do not operate unit without
d.Make sure that condensate drain pan and trap are ®lled with water to ensure proper drainage.
e.Make sure that all tools and miscellaneous loose parts have been removed.
f.Make sure
5.Compressors are internally spring mounted. Do not loosen or remove compressor holddown bolts.
6.Each unit system has 4
Unit is now ready for initial
START-UP
I. COMPRESSOR ROTATION
On
1.Connect service gages to suction and discharge pres- sure ®ttings.
2.Energize the compressor.
3.The suction pressure should drop and the discharge pres- sure should rise, as is normal on any
If the suction pressure does not drop and the discharge pres- sure does not rise to normal levels:
1.Note that the evaporator fan (006 and 007 only) is prob- ably also rotating in the wrong direction.
2.Turn off power to the unit.
3.Reverse any 2 of the unit power leads.
4.Reapply power to the compressor.
The suction and discharge pressure levels should now move to their normal
NOTE: When the compressor is rotating in the wrong direc- tion, the unit will make an elevated level of noise and will not provide cooling.
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