Manuals / Bryant / Power Tools / Air Compressor

Bryant 580J*08--14D, F Burners and Igniters, Heat Exchanger Assembly, Equipment Damage Hazard

Models: F

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Fig. 34 - Heat Exchanger Assembly

HEATER TUBE

ASSEMBLY

SEAL STRIPS,

SPONGE RUBBER

REGULATOR

GASKET

REGULATOR

RETAINER

WIND CAP ASSEMBLY (SHOWN INVERTED, AS SHIPPED)

SUPPORT INSULATION ASSEMBLY

INDUCER FAN-MOTOR ASSEMBLY

BURNER ASSEMBLY

C08227

Fig. 34 - Heat Exchanger Assembly

580J

Burners and Igniters

!CAUTION

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage.

When working on gas train, do not hit or plug orifice spuds.

ORIFICE

1.00-in

(25.4 mm)

MANIFOLD

PIPE

C08211

Main Burners

To access burners, remove burner access panel and slide out burner partition. At the beginning of each heating season, inspect for deterioration or blockage due to corrosion or other causes. Observe the main burner flames and adjust, if necessary.

Orifice Projection

Refer to Fig. 35 for maximum projection dimension for orifice face to manifold tube.

Fig. 35 - Orifice Projection

Removal and Replacement of Gas Train

See Fig. 30, 34, and 36.

1.Shut off manual gas valve.

2.Shut off power to unit.

3.Slide out burner partition.

4.Disconnect gas piping at unit gas valve.

5.Remove wires connected to gas valve. Mark each wire.

27

Image 27

Bryant 580J*08--14D, F appendix Burners and Igniters, Heat Exchanger Assembly, Equipment Damage Hazard, Main Burners

Contents

WITH PURONR R-410AREFRIGERANT TABLE OF CONTENTSSAFETY CONSIDERATIONS Service and Maintenance InstructionsGeneral UNIT ARRANGEMENT AND ACCESSUNIT OPERATION AND SAFETY HAZARD Fig. 1 - Typical Access Panel Locations BackAir Conditioning Routine MaintenanceSeasonal Maintenance Fig. 2 - Typical Access Panel Location FrontSupply Fan Belt-Drive Fig. 3 - Filter InstallationFig. 4 - Screens Installed on Outdoor-AirHood SUPPLY FAN BLOWER SECTION580J Adjustable-PitchPulley on MotorFig. 6 - Supply-FanPulley Adjustment Bearings Fig. 7 - Tightening Locking Collar MotorCondenser Coil Coil Maintenance and Cleaning RecommendationPeriodic Clean Water Rinse COOLINGPERSONAL INJURY HAZARD Routine Cleaning of Evaporator Coil SurfacesPERSONAL INJURY HAZARD PERSONAL INJURY HAZARDEvaporator Coil Metering Devices Refrigerant System Pressure Access PortsTo Use Cooling Charging Charts PURONR R-410AREFRIGERANTFig. 9 - CoreMax Access Port Assembly SEATCORE580J COOLING CHARGING CHARTS 580JC09221 COOLING CHARGING CHARTS 580JC09222 580J Fig. 12 - Cooling Charging Charts 14D,F - Circuit12.5 TON CIRCUIT COOLING CHARGING CHARTS580J Fig. 13 - Cooling Charging Charts 14D,F - CircuitCOOLING CHARGING CHARTS 12.5 TON CIRCUIT580J Table 1 – Cooling Service AnalysisFig. 14 - Condenser Fan Adjustment 08D-12D,F Condenser-FanAdjustment 08D-12D,FsizeCondenser-FanAdjustment 14D,F size Troubleshooting Cooling SystemFig. 17 - Weatherproof Cover Installation Installing Weatherproof CoverNon-PoweredType Unit-PoweredTypeFig. 18 - Powered Convenience Outlet Wiring MaintenanceFuse On Powered Type Using Unit-MountedConvenience OutletsFig. 20 - Smoke Detector Sensor Fig. 19 - Controller AssemblySensor Smoke Detector LocationsReturn Air With Economizer FIOP Smoke Detector Wiring and ResponseReturn Air Without Economizer Fig. 22 - Typical Return Air Detector LocationSensor Alarm Test Procedure Fig. 26 - Typical Smoke Detector System WiringUsing Remote Logic Sensor Alarm TestDirty Sensor Test Procedure Controller Alarm TestController Alarm Test Procedure Dirty Controller Test ProcedureDirty Sensor Test Using an SD-TRK4 Detector CleaningSD-TRK4Remote Alarm Test Procedure Remote Test/Reset Station Dirty Sensor TestFig. 29 - Controller Assembly INDICATORSTroubleshooting Alarm StateHigh Pressure Switch Table 3 – Detector IndicatorsController’s Power LED is Off OvertemperatureControl Circuit, Troubleshooting Supply Fan Motor Overload TripsFig. 31 - Limit Switch Location GAS HEATING SYSTEMCombustion-AirBlower Supply Pressure SwitchFig. 32 - LP Low Pressure Switch Installed Flue Gas PassagewaysEQUIPMENT DAMAGE HAZARD Fig. 34 - Heat Exchanger AssemblyRemoval and Replacement of Gas Train Burners and IgnitersFig. 37 - Unit Control Box/IGC Location Cleaning and AdjustmentLimit Switch Fig. 36 - Burner Tray Details580J Fig. 38 - Spark AdjustmentTable 9 – LED Error Code Description Burner IgnitionOrifice Replacement Fig. 39 - Gas Valve580J 580J Fig. 40 - Integrated Gas Control IGC BoardTable 10 – IGC Connections Red LED-StatusTable 11 – Orifice Sizes Table 12 - Altitude Compensation*580J Fig. 41 - OATL Connections Troubleshooting Heating SystemMinimum Heating Entering Air Temperature Table 13 – Heating Service AnalysisDESCRIPTION Table 14 – IGC Board LED Alarm CodesRESET METHOD 580JReplacing NOVATION Condenser Coil CONDENSER COIL SERVICERepairing NOVATION Condenser Tube Leaks RTU-MPCONTROL SYSTEMFig. 42 - RTU-MP Multi-ProtocolControl Board 580JC07129 C09163 580J580J Supply Air Temperature SAT SensorOutdoor Air Temperature OAT Sensor Table 15 – RTU-MPController Inputs and OutputsConnect T-55 Space Temperature SPT SensorsFig. 45 - T-55Space Temperature Sensor Wiring EconoMi$erEnthalpy Differential Enthalpy Control Sensor Wiring33ZCSENCO2 - Typical Wiring Diagram Wiring the Indoor Air Quality Sensor33ZCSENCO2 Connections Connecting Discrete InputsWiring the Outdoor Air CO2 Sensor Fig. 53 - RTU-MP /Indoor CO2 SensorLocal Access Power Exhaust outputCommunication Wiring - Protocols Fig. 56 - RTU-MPPower Exhaust ConnectionsFig. 58 - BACview6 Handheld Connections RTU-MPTroubleshootingFig. 57 - RTU-MPSW3 Dip Switch Settings Communication LEDsIf this LED is on Table 17 – LEDsAnd Error LED shows 580JACTION TAKEN BY Table 18 – Troubleshooting AlarmsRESET 580JSAT Sensor Alarm AlarmsSafety Chain Alarm Fire Shutdown Alarm580J Fig. 59 - Module Status Report Modstat ExampleTable 21 – Modbus Exception Codes that May be Table 20 – Basic Protocol TroubleshootingModbus Table 19 – Manufacture Date580J ECONOMI$ER SYSTEMSFig. 60 - EconoMi$er IV Component Locations Fig. 61 - EconoMi$er2 Component Locations580J Fig. 62 - EconoMi$er IV WiringEconoMi$er IV Standard Sensors Outdoor Air Temperature OAT SensorTable 22 – EconoMi$er IV Input/Output Logic Fig. 64 - EconoMi$er IV Functional ViewOutdoor Air Lockout Sensor Supply Air Temperature SAT SensorFig. 67 - Outside Air Temperature Changeover Fig. 65 - Supply Air Sensor LocationFig. 70 - Enthalpy Changeover Setpoints Differential Dry Bulb ControlOutdoor Enthalpy Changeover Mounting LocationIndoor Air Quality IAQ Sensor Input Fig. 72 - CO2 Sensor Maximum Range SettingsExhaust Setpoint Adjustment Fig. 71 - EconoMi$er IV Control580J Damper MovementThermostats Demand Control Ventilation DCVCO2 Sensor Configuration Table 23 – CO2 Sensor Standard Settings580J Single Enthalpy Table 24 – EconoMi$er IV Sensor UsageEconoMi$er IV Preparation Differential EnthalpySupply-AirSensor Input WIRING DIAGRAMSEconoMi$er IV Troubleshooting Completion DCV Minimum and Maximum PositionC09156 580JC09157 580JGas Piping PRE-START-UPSTART-UP,GENERAL Unit PreparationOutdoor-AirInlet Screens Internal WiringRefrigerant Service Ports Return-AirFiltersSTART-UP, RTU-MPCONTROL Field Service TestConfiguration Unit Start DelayCompressor2 Service Hours Filter Service HoursSupply Fan Service Hours Compressor1 Service HoursSetpoint Slider Range Space Sensor TypeInput 1 Function Input 2 FunctionCooling, Units Without Economizer Power Exhaust SetptOPERATING SEQUENCES Base Unit ControlsRTU-MPSequence of Operation Heating With EconoMi$erDemand Controlled Ventilation Supplemental ControlsBACnet Schedule Always Occupied Default OccupancyScheduling Local Schedule580J Power ExhaustCooling EconomizerTable 25 – Torque Values FASTENER TORQUE VALUESIndoor Air Quality Demand Limit580J APPENDIX I. MODEL NUMBER SIGNIFICANCEModel Number Nomenclature Serial Number FormatCooling APPENDIX II. PHYSICAL DATAPhysical Data 7.5 - 12.5TONS7.5 - 12.5TONS APPENDIX II. PHYSICAL DATA contPhysical Data Heating7.5 TON HORIZONTAL SUPPLY 3 PHASEAPPENDIX III. FAN PERFORMANCE 580J**083 PHASE 580J**1210 TON HORIZONTAL SUPPLY 10 TON VERTICAL SUPPLY580J 580J**1412.5 TON HORIZONTAL SUPPLY 3 PHASE580J**14 12.5 TON VERTICAL SUPPLYGeneral fan performance notes 3 PHASEPulley Adjustment APPENDIX III. FAN PERFORMANCE cont580J 2---StageCooling ELECTRICAL INFORMATION580J 580J*08D,FMCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O 580JAPPENDIX IV. WIRING DIAGRAM LIST Wiring Diagrams580J APPENDIX V. MOTORMASTER SENSOR LOCATIONS Fig. 75 - 580J*08-12D,FOutdoor Circuiting580J 580J III. START-UP UNIT START-UPCHECKLISTTEMPERATURES I. PRELIMINARY INFORMATION