TABLE OF CONTENTS
SAFETY CONSIDERATIONS
Service and Maintenance Instructions
WITH PURONR R-410AREFRIGERANT
UNIT ARRANGEMENT AND ACCESS
UNIT OPERATION AND SAFETY HAZARD
Fig. 1 - Typical Access Panel Locations Back
General
Routine Maintenance
Seasonal Maintenance
Fig. 2 - Typical Access Panel Location Front
Air Conditioning
Fig. 3 - Filter Installation
Fig. 4 - Screens Installed on Outdoor-AirHood
SUPPLY FAN BLOWER SECTION
Supply Fan Belt-Drive
Adjustable-PitchPulley on Motor
Fig. 6 - Supply-FanPulley Adjustment Bearings
Fig. 7 - Tightening Locking Collar Motor
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Coil Maintenance and Cleaning Recommendation
Periodic Clean Water Rinse
COOLING
Condenser Coil
Routine Cleaning of Evaporator Coil Surfaces
PERSONAL INJURY HAZARD
PERSONAL INJURY HAZARD
PERSONAL INJURY HAZARD
Refrigerant System Pressure Access Ports
To Use Cooling Charging Charts
PURONR R-410AREFRIGERANT
Evaporator Coil Metering Devices
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Fig. 9 - CoreMax Access Port Assembly
SEATCORE
C09221
COOLING CHARGING CHARTS
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C09222
COOLING CHARGING CHARTS
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Fig. 12 - Cooling Charging Charts 14D,F - Circuit
12.5 TON CIRCUIT
COOLING CHARGING CHARTS
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Fig. 13 - Cooling Charging Charts 14D,F - Circuit
COOLING CHARGING CHARTS
12.5 TON CIRCUIT
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Table 1 – Cooling Service Analysis
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Condenser-FanAdjustment 08D-12D,Fsize
Condenser-FanAdjustment 14D,F size
Troubleshooting Cooling System
Fig. 14 - Condenser Fan Adjustment 08D-12D,F
Installing Weatherproof Cover
Non-PoweredType
Unit-PoweredType
Fig. 17 - Weatherproof Cover Installation
Maintenance
Fuse On Powered Type
Using Unit-MountedConvenience Outlets
Fig. 18 - Powered Convenience Outlet Wiring
Fig. 19 - Controller Assembly
Sensor
Smoke Detector Locations
Fig. 20 - Smoke Detector Sensor
FIOP Smoke Detector Wiring and Response
Return Air Without Economizer
Fig. 22 - Typical Return Air Detector Location
Return Air With Economizer
Fig. 26 - Typical Smoke Detector System Wiring
Using Remote Logic
Sensor Alarm Test
Sensor Alarm Test Procedure
Controller Alarm Test
Controller Alarm Test Procedure
Dirty Controller Test Procedure
Dirty Sensor Test Procedure
Detector Cleaning
SD-TRK4Remote Alarm Test Procedure
Remote Test/Reset Station Dirty Sensor Test
Dirty Sensor Test Using an SD-TRK4
INDICATORS
Troubleshooting
Alarm State
Fig. 29 - Controller Assembly
Table 3 – Detector Indicators
Controller’s Power LED is Off
Overtemperature
High Pressure Switch
Troubleshooting Supply Fan Motor Overload Trips
Fig. 31 - Limit Switch Location
GAS HEATING SYSTEM
Control Circuit,
Supply Pressure Switch
Fig. 32 - LP Low Pressure Switch Installed
Flue Gas Passageways
Combustion-AirBlower
Fig. 34 - Heat Exchanger Assembly
Removal and Replacement of Gas Train
Burners and Igniters
EQUIPMENT DAMAGE HAZARD
Cleaning and Adjustment
Limit Switch
Fig. 36 - Burner Tray Details
Fig. 37 - Unit Control Box/IGC Location
Fig. 38 - Spark Adjustment
Table 9 – LED Error Code Description
Burner Ignition
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Orifice Replacement
Fig. 39 - Gas Valve
Fig. 40 - Integrated Gas Control IGC Board
Table 10 – IGC Connections
Red LED-Status
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Table 11 – Orifice Sizes
Table 12 - Altitude Compensation*
Troubleshooting Heating System
Minimum Heating Entering Air Temperature
Table 13 – Heating Service Analysis
Fig. 41 - OATL Connections
Table 14 – IGC Board LED Alarm Codes
RESET METHOD
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DESCRIPTION
CONDENSER COIL SERVICE
Repairing NOVATION Condenser Tube Leaks
RTU-MPCONTROL SYSTEM
Replacing NOVATION Condenser Coil
C07129
Fig. 42 - RTU-MP Multi-ProtocolControl Board
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C09163
Supply Air Temperature SAT Sensor
Outdoor Air Temperature OAT Sensor
Table 15 – RTU-MPController Inputs and Outputs
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Space Temperature SPT Sensors
Fig. 45 - T-55Space Temperature Sensor Wiring
EconoMi$er
Connect T-55
Enthalpy
Sensor Wiring
33ZCSENCO2 - Typical Wiring Diagram
Wiring the Indoor Air Quality Sensor
Differential Enthalpy Control
Connecting Discrete Inputs
Wiring the Outdoor Air CO2 Sensor
Fig. 53 - RTU-MP /Indoor CO2 Sensor
33ZCSENCO2 Connections
Power Exhaust output
Communication Wiring - Protocols
Fig. 56 - RTU-MPPower Exhaust Connections
Local Access
RTU-MPTroubleshooting
Fig. 57 - RTU-MPSW3 Dip Switch Settings
Communication LEDs
Fig. 58 - BACview6 Handheld Connections
Table 17 – LEDs
And Error LED shows
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If this LED is on
Table 18 – Troubleshooting Alarms
RESET
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ACTION TAKEN BY
Alarms
Safety Chain Alarm
Fire Shutdown Alarm
SAT Sensor Alarm
Fig. 59 - Module Status Report Modstat Example
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Table 20 – Basic Protocol Troubleshooting
Modbus
Table 19 – Manufacture Date
Table 21 – Modbus Exception Codes that May be
ECONOMI$ER SYSTEMS
Fig. 60 - EconoMi$er IV Component Locations
Fig. 61 - EconoMi$er2 Component Locations
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Fig. 62 - EconoMi$er IV Wiring
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Outdoor Air Temperature OAT Sensor
Table 22 – EconoMi$er IV Input/Output Logic
Fig. 64 - EconoMi$er IV Functional View
EconoMi$er IV Standard Sensors
Supply Air Temperature SAT Sensor
Fig. 67 - Outside Air Temperature Changeover
Fig. 65 - Supply Air Sensor Location
Outdoor Air Lockout Sensor
Differential Dry Bulb Control
Outdoor Enthalpy Changeover
Mounting Location
Fig. 70 - Enthalpy Changeover Setpoints
Fig. 72 - CO2 Sensor Maximum Range Settings
Exhaust Setpoint Adjustment
Fig. 71 - EconoMi$er IV Control
Indoor Air Quality IAQ Sensor Input
Damper Movement
Thermostats
Demand Control Ventilation DCV
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CO2 Sensor Configuration
Table 23 – CO2 Sensor Standard Settings
Table 24 – EconoMi$er IV Sensor Usage
EconoMi$er IV Preparation
Differential Enthalpy
Single Enthalpy
WIRING DIAGRAMS
EconoMi$er IV Troubleshooting Completion
DCV Minimum and Maximum Position
Supply-AirSensor Input
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C09156
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C09157
PRE-START-UP
START-UP,GENERAL
Unit Preparation
Gas Piping
Internal Wiring
Refrigerant Service Ports
Return-AirFilters
Outdoor-AirInlet Screens
Field Service Test
Configuration
Unit Start Delay
START-UP, RTU-MPCONTROL
Filter Service Hours
Supply Fan Service Hours
Compressor1 Service Hours
Compressor2 Service Hours
Space Sensor Type
Input 1 Function
Input 2 Function
Setpoint Slider Range
Power Exhaust Setpt
OPERATING SEQUENCES
Base Unit Controls
Cooling, Units Without Economizer
Heating With EconoMi$er
Demand Controlled Ventilation
Supplemental Controls
RTU-MPSequence of Operation
Always Occupied Default Occupancy
Scheduling
Local Schedule
BACnet Schedule
Power Exhaust
Cooling
Economizer
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FASTENER TORQUE VALUES
Indoor Air Quality
Demand Limit
Table 25 – Torque Values
APPENDIX I. MODEL NUMBER SIGNIFICANCE
Model Number Nomenclature
Serial Number Format
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APPENDIX II. PHYSICAL DATA
Physical Data
7.5 - 12.5TONS
Cooling
APPENDIX II. PHYSICAL DATA cont
Physical Data
Heating
7.5 - 12.5TONS
3 PHASE
APPENDIX III. FAN PERFORMANCE
580J**08
7.5 TON HORIZONTAL SUPPLY
580J**12
10 TON HORIZONTAL SUPPLY
10 TON VERTICAL SUPPLY
3 PHASE
580J**14
12.5 TON HORIZONTAL SUPPLY
3 PHASE
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12.5 TON VERTICAL SUPPLY
General fan performance notes
3 PHASE
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Pulley Adjustment
APPENDIX III. FAN PERFORMANCE cont
ELECTRICAL INFORMATION
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580J*08D,F
2---StageCooling
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MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O
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APPENDIX IV. WIRING DIAGRAM LIST
Wiring Diagrams
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APPENDIX V. MOTORMASTER SENSOR LOCATIONS
Fig. 75 - 580J*08-12D,FOutdoor Circuiting
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UNIT START-UPCHECKLIST
TEMPERATURES
I. PRELIMINARY INFORMATION
III. START-UP