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Bryant 580J*08--14D, F appendix Burner Ignition, Spark Adjustment, LED Error Code Description

Models: F

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Fig. 38 - Spark Adjustment (08-14)

125,000/90,000 BTUH INPUT

180,000/120,000 BTUH INPUT

240,000/180,000 BTUH INPUT 250,000/200,000 BTUH INPUT

C08447

Fig. 38 - Spark Adjustment (08-14)

580J

Burner Ignition

Unit is equipped with a direct spark ignition 100% lockout system. Integrated Gas Unit Controller (IGC) is located in the control box. (See Fig. 37.) The IGC contains a self-diagnostic LED (light-emitting diode). A single LED on the IGC provides a visual display of operational or sequential problems when the power supply is uninterrupted. (See Fig. 40.) When a break in power occurs, the IGC will be reset (resulting in a loss of fault history) and the indoor (evaporator) fan ON/OFF times will be reset. The LED error code can be observed through the viewport. During servicing refer to the label on the control box cover or Table 9 for an explanation of LED error code descriptions.

If lockout occurs, unit may be reset by interrupting power supply to unit for at least 5 seconds.

Table 9 – LED Error Code Description*

	LED INDICATION	ERROR CODE
	LED INDICATION	DESCRIPTION
		DESCRIPTION

	ON	Normal Operation

	OFF	Hardware Failure

	2 Flashes	Limit Switch Fault

	3 Flashes	Flame Sense Fault

	4 Flashes	4 Consecutive Limit Switch Faults

	5 Flashes	Ignition Lockout Fault

	6 Flashes	Induced--- Draft Motor Fault

	7 Flashes	Rollout Switch Fault

	8 Flashes	Internal Control Fault

	9 Flashes	Software Lockout

LEGEND

LED --- Light Emitting Diode

*A 3 – second pause exists between LED error code flashes. If more than one error code exists, all applicable codes will be displayed in numerical sequence.

IMPORTANT: Refer to Troubleshooting Table 13 and 14 for additional information.

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Bryant 580J*08--14D, F appendix Burner Ignition, Spark Adjustment, LED Error Code Description

Contents

SAFETY CONSIDERATIONS TABLE OF CONTENTSService and Maintenance Instructions WITH PURONR R-410AREFRIGERANTUNIT OPERATION AND SAFETY HAZARD UNIT ARRANGEMENT AND ACCESSFig. 1 - Typical Access Panel Locations Back GeneralSeasonal Maintenance Routine MaintenanceFig. 2 - Typical Access Panel Location Front Air ConditioningFig. 4 - Screens Installed on Outdoor-AirHood Fig. 3 - Filter InstallationSUPPLY FAN BLOWER SECTION Supply Fan Belt-DriveFig. 6 - Supply-FanPulley Adjustment Bearings Adjustable-PitchPulley on MotorFig. 7 - Tightening Locking Collar Motor 580JPeriodic Clean Water Rinse Coil Maintenance and Cleaning RecommendationCOOLING Condenser CoilPERSONAL INJURY HAZARD Routine Cleaning of Evaporator Coil SurfacesPERSONAL INJURY HAZARD PERSONAL INJURY HAZARDTo Use Cooling Charging Charts Refrigerant System Pressure Access PortsPURONR R-410AREFRIGERANT Evaporator Coil Metering Devices580J Fig. 9 - CoreMax Access Port AssemblySEATCORE C09221 COOLING CHARGING CHARTS580J C09222 COOLING CHARGING CHARTS580J 12.5 TON CIRCUIT Fig. 12 - Cooling Charging Charts 14D,F - CircuitCOOLING CHARGING CHARTS 580JCOOLING CHARGING CHARTS Fig. 13 - Cooling Charging Charts 14D,F - Circuit12.5 TON CIRCUIT 580J580J Table 1 – Cooling Service AnalysisCondenser-FanAdjustment 14D,F size Condenser-FanAdjustment 08D-12D,FsizeTroubleshooting Cooling System Fig. 14 - Condenser Fan Adjustment 08D-12D,FNon-PoweredType Installing Weatherproof CoverUnit-PoweredType Fig. 17 - Weatherproof Cover InstallationFuse On Powered Type MaintenanceUsing Unit-MountedConvenience Outlets Fig. 18 - Powered Convenience Outlet WiringSensor Fig. 19 - Controller AssemblySmoke Detector Locations Fig. 20 - Smoke Detector SensorReturn Air Without Economizer FIOP Smoke Detector Wiring and ResponseFig. 22 - Typical Return Air Detector Location Return Air With EconomizerUsing Remote Logic Fig. 26 - Typical Smoke Detector System WiringSensor Alarm Test Sensor Alarm Test ProcedureController Alarm Test Procedure Controller Alarm TestDirty Controller Test Procedure Dirty Sensor Test ProcedureSD-TRK4Remote Alarm Test Procedure Detector CleaningRemote Test/Reset Station Dirty Sensor Test Dirty Sensor Test Using an SD-TRK4Troubleshooting INDICATORSAlarm State Fig. 29 - Controller AssemblyController’s Power LED is Off Table 3 – Detector IndicatorsOvertemperature High Pressure SwitchFig. 31 - Limit Switch Location Troubleshooting Supply Fan Motor Overload TripsGAS HEATING SYSTEM Control Circuit,Fig. 32 - LP Low Pressure Switch Installed Supply Pressure SwitchFlue Gas Passageways Combustion-AirBlowerRemoval and Replacement of Gas Train Fig. 34 - Heat Exchanger AssemblyBurners and Igniters EQUIPMENT DAMAGE HAZARDLimit Switch Cleaning and AdjustmentFig. 36 - Burner Tray Details Fig. 37 - Unit Control Box/IGC LocationTable 9 – LED Error Code Description Fig. 38 - Spark AdjustmentBurner Ignition 580J580J Orifice ReplacementFig. 39 - Gas Valve Table 10 – IGC Connections Fig. 40 - Integrated Gas Control IGC BoardRed LED-Status 580J580J Table 11 – Orifice SizesTable 12 - Altitude Compensation* Minimum Heating Entering Air Temperature Troubleshooting Heating SystemTable 13 – Heating Service Analysis Fig. 41 - OATL ConnectionsRESET METHOD Table 14 – IGC Board LED Alarm Codes580J DESCRIPTIONRepairing NOVATION Condenser Tube Leaks CONDENSER COIL SERVICERTU-MPCONTROL SYSTEM Replacing NOVATION Condenser CoilC07129 Fig. 42 - RTU-MP Multi-ProtocolControl Board580J C09163 580JOutdoor Air Temperature OAT Sensor Supply Air Temperature SAT SensorTable 15 – RTU-MPController Inputs and Outputs 580JFig. 45 - T-55Space Temperature Sensor Wiring Space Temperature SPT SensorsEconoMi$er Connect T-55Enthalpy 33ZCSENCO2 - Typical Wiring Diagram Sensor WiringWiring the Indoor Air Quality Sensor Differential Enthalpy ControlWiring the Outdoor Air CO2 Sensor Connecting Discrete InputsFig. 53 - RTU-MP /Indoor CO2 Sensor 33ZCSENCO2 ConnectionsCommunication Wiring - Protocols Power Exhaust outputFig. 56 - RTU-MPPower Exhaust Connections Local AccessFig. 57 - RTU-MPSW3 Dip Switch Settings RTU-MPTroubleshootingCommunication LEDs Fig. 58 - BACview6 Handheld ConnectionsAnd Error LED shows Table 17 – LEDs580J If this LED is onRESET Table 18 – Troubleshooting Alarms580J ACTION TAKEN BYSafety Chain Alarm AlarmsFire Shutdown Alarm SAT Sensor Alarm580J Fig. 59 - Module Status Report Modstat ExampleModbus Table 20 – Basic Protocol TroubleshootingTable 19 – Manufacture Date Table 21 – Modbus Exception Codes that May beFig. 60 - EconoMi$er IV Component Locations ECONOMI$ER SYSTEMSFig. 61 - EconoMi$er2 Component Locations 580J580J Fig. 62 - EconoMi$er IV WiringTable 22 – EconoMi$er IV Input/Output Logic Outdoor Air Temperature OAT SensorFig. 64 - EconoMi$er IV Functional View EconoMi$er IV Standard SensorsFig. 67 - Outside Air Temperature Changeover Supply Air Temperature SAT SensorFig. 65 - Supply Air Sensor Location Outdoor Air Lockout SensorOutdoor Enthalpy Changeover Differential Dry Bulb ControlMounting Location Fig. 70 - Enthalpy Changeover SetpointsExhaust Setpoint Adjustment Fig. 72 - CO2 Sensor Maximum Range SettingsFig. 71 - EconoMi$er IV Control Indoor Air Quality IAQ Sensor InputThermostats Damper MovementDemand Control Ventilation DCV 580J580J CO2 Sensor ConfigurationTable 23 – CO2 Sensor Standard Settings EconoMi$er IV Preparation Table 24 – EconoMi$er IV Sensor UsageDifferential Enthalpy Single EnthalpyEconoMi$er IV Troubleshooting Completion WIRING DIAGRAMSDCV Minimum and Maximum Position Supply-AirSensor InputC09156 580JC09157 580JSTART-UP,GENERAL PRE-START-UPUnit Preparation Gas PipingRefrigerant Service Ports Internal WiringReturn-AirFilters Outdoor-AirInlet ScreensConfiguration Field Service TestUnit Start Delay START-UP, RTU-MPCONTROLSupply Fan Service Hours Filter Service HoursCompressor1 Service Hours Compressor2 Service HoursInput 1 Function Space Sensor TypeInput 2 Function Setpoint Slider RangeOPERATING SEQUENCES Power Exhaust SetptBase Unit Controls Cooling, Units Without EconomizerDemand Controlled Ventilation Heating With EconoMi$erSupplemental Controls RTU-MPSequence of OperationScheduling Always Occupied Default OccupancyLocal Schedule BACnet ScheduleCooling Power ExhaustEconomizer 580JIndoor Air Quality FASTENER TORQUE VALUESDemand Limit Table 25 – Torque ValuesModel Number Nomenclature APPENDIX I. MODEL NUMBER SIGNIFICANCESerial Number Format 580JPhysical Data APPENDIX II. PHYSICAL DATA7.5 - 12.5TONS CoolingPhysical Data APPENDIX II. PHYSICAL DATA contHeating 7.5 - 12.5TONSAPPENDIX III. FAN PERFORMANCE 3 PHASE580J**08 7.5 TON HORIZONTAL SUPPLY10 TON HORIZONTAL SUPPLY 580J**1210 TON VERTICAL SUPPLY 3 PHASE12.5 TON HORIZONTAL SUPPLY 580J**143 PHASE 580JGeneral fan performance notes 12.5 TON VERTICAL SUPPLY3 PHASE 580J**14580J Pulley AdjustmentAPPENDIX III. FAN PERFORMANCE cont 580J ELECTRICAL INFORMATION580J*08D,F 2---StageCoolingMCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O 580J580J APPENDIX IV. WIRING DIAGRAM LISTWiring Diagrams 580J APPENDIX V. MOTORMASTER SENSOR LOCATIONSFig. 75 - 580J*08-12D,FOutdoor Circuiting 580J TEMPERATURES UNIT START-UPCHECKLISTI. PRELIMINARY INFORMATION III. START-UP