Table of Contents
Safety Considerations
General
Unit Arrangement and Access
What to do if you smell gas
Routine Maintenance
Seasonal Maintenance
Supply Fan Belt-Drive
Supply FAN Blower Section
Manual Outside Air Hood Screen
Adjustable-Pitch Pulley on Motor
Supply-Fan Pulley Adjustment Bearings
Condenser Coil
Coil Maintenance and Cleaning Recommendation
Cooling
Evaporator Coil
Routine Cleaning of Novation Condenser Coil Surfaces
Routine Cleaning of Evaporator Coil Surfaces
Evaporator Coil Metering Devices
Refrigerant System Pressure Access Ports
Puronr R-410A Refrigerant
Refrigerant Charge
Seatcore
Cooling Charging Charts
Cooling Charging Charts 08D,F Both Circuits
Cooling Charging Charts 12D,F Both Circuits
TON Circuit
TON Circuit
Cooling Service Analysis
Problem Cause Remedy
Troubleshooting Cooling System
Condenser-Fan Adjustment 08D-12D,F size
Condenser-Fan Adjustment 14D,F size
Compressors
Unit-Powered Type
Installing Weatherproof Cover
Non-Powered Type
Convenience Outlets
Smoke Detectors
Smoke Detector Locations
Sensor
Supply Air
Return Air Without Economizer
Completing Installation of Return Air Smoke Sensor
Fiop Smoke Detector Wiring and Response
All Units
Sensor and Controller Tests
Dirty Controller Test Procedure
Controller Alarm Test
Controller Alarm Test Procedure
Dirty Sensor Test Procedure
Remote Test/Reset Station Dirty Sensor Test
Detector Cleaning
SD-TRK4 Remote Alarm Test Procedure
Dirty Sensor Test Using an SD-TRK4
Troubleshooting
Protective Devices
Compressor Protection
Control Circuit
GAS Heating System
Fuel Types and Pressures
Combustion-Air Blower
Supply Pressure Switch
Flue Gas Passageways
Liquid Propane Supply Line Pressure Ranges
Main Burners
Burners and Igniters
Orifice Projection
Check Unit Operation and Make Necessary Adjustments
Cleaning and Adjustment
Limit Switch
LED Indication Error Code Description
LED Error Code Description
Burner Ignition
Orifice Replacement
Gas Valve
Red LED-Status
Altitude Compensation
Orifice Sizes
LP Orifice
Minimum Heating Entering Air Temperature
Troubleshooting Heating System
Heating Service Analysis
IGC Board LED Alarm Codes
IGC
RTU-MP Control System
Condenser Coil Service
Repairing Novation Condenser Tube Leaks
Replacing Novation Condenser Coil
RTU-MP Multi-Protocol Control Board
Typical RTU-MP System Control Wiring Diagram
RTU-MP Controller Inputs and Outputs
Supply Air Temperature SAT Sensor
Outdoor Air Temperature OAT Sensor
Outputs
EconoMi$er
Space Temperature SPT Sensors
Connect T-55
Economizer Controls
Outdoor Air Enthalpy Control PNO HH57AC077
Return Air Enthalpy Sensor
Wiring the Indoor Air Quality Sensor
Differential Enthalpy Control
Indoor Air Quality CO2 Sensor
Weatherproof Enclosure
Connecting Discrete Inputs
Outdoor Air Quality Sensor PNO 33ZCSENCO2 plus
Filter Status
Power Exhaust output
Communication Wiring Protocols
Protocol DS8 DS7 DS6 DS5 DS4 DS3 DS2 DS1
RTU-MP Troubleshooting
Communication LEDs
Baud Rate DS2 DS1
LEDs
LEDs on the RTU-MP show the status of certain functions
Troubleshooting Alarms
Alarms
BACnet MS/TP
Module Status Report Modstat Example
Manufacture Date
Basic Protocol Troubleshooting
Modbus
Code Name Meaning
ECONOMI$ER Systems
EconoMi$er IV Component Locations
EconoMi$er IV Wiring
EconoMi$er IV Input/Output Logic
EconoMi$er IV Functional View
EconoMi$er IV Control Modes
Supply Air Temperature SAT Sensor
Outdoor Air Lockout Sensor
Outdoor Dry Bulb Changeover
Differential Dry Bulb Control
Outdoor Enthalpy Changeover
Indoor Air Quality IAQ Sensor Input
Exhaust Setpoint Adjustment
Minimum Position Control
Thermostats
Damper Movement
Demand Control Ventilation DCV
CO2 Sensor Standard Settings
CO2 Sensor Configuration
Analog CO2
EconoMi$er IV Preparation
DCV Demand Controlled Ventilation and Power Exhaust
EconoMi$er IV Sensor Usage
Differential Enthalpy
DCV Minimum and Maximum Position
Wiring Diagrams
EconoMi$er IV Troubleshooting Completion
Supply-Air Sensor Input
580J Typical Unit Wiring Diagram Power 08D,F, 208/230-3-60
C09157
Unit Preparation
PRE-START-UP
START-UP, General
Gas Piping
Return-Air Filters
Internal Wiring
Refrigerant Service Ports
Outdoor-Air Inlet Screens
Unit Start Delay
Field Service Test
Configuration
START-UP, RTU-MP Control
Compressor1 Service Hours
Filter Service Hours
Supply Fan Service Hours
Compressor2 Service Hours
Input 1 Function
Input
Space Sensor Type
Input 2 Function
Heating, Units Without Economizer
Operating Sequences
Base Unit Controls Cooling, Units Without Economizer
Cooling, Unit With EconoMi$er
Supplemental Controls
Heating With EconoMi$er
Demand Controlled Ventilation
RTU-MP Sequence of Operation
Local Schedule
Always Occupied Default Occupancy
Scheduling
BACnet Schedule
Cooling
Power Exhaust
Economizer
Demand Limit
Fastener Torque Values
Indoor Air Quality
Torque Values
Serial Number Format
Appendix I. Model Number Significance
Model Number Nomenclature
Position Number
Physical Data
Appendix II. Physical Data
12.5TONS
580J**08 580J**12 580J**14 Gas Connection
Heat Anticipator Setting Amps
Physical Data Heating 12.5TONS
Natural Gas Heat, Liquid Propane Heat
580J**08
Appendix III. FAN Performance
CFM RPM BHP
580J**12
579
580J**14
RPM BHP
General fan performance notes
1260
Pulley Adjustment
Unit MOTOR/DRIVE Motor Pulley Turns Open Combo
Electrical Information
Type DISC. Size
Unit Combustion Power
NOM IFM FAN Motor Exhaust No P.E
Mocp
Appendix IV. Wiring Diagram List
Wiring Diagrams
Appendix V. Motormaster Sensor Locations
Catalog No.SM580J---02
580J
Unit START-UP Checklist
Preliminary Information