Application Guideline and Service Manual
USING R-22AND PURONR REFRIGERANT
TABLE OF CONTENTS
RESIDENTIAL AIR CONDITIONERS AND HEAT PUMPS
UNIT IDENTIFICATION
TABLE OF CONTENTS CONTINUED
TWO STAGE NON-COMMUNICATING
TWO STAGE COMMUNICATING
SAFETY CONSIDERATIONS
INSTALLATION GUIDELINE
Add-OnReplacement Retrofit - R22 to Puron
INTRODUCTION
ACCESSORIES
ACCESSORY DESCRIPTIONS
4. Low-AmbientPressure Switch
5. Outdoor Air Temperature Sensor
7. Time-DelayRelay
LOW-AMBIENTCOOLING GUIDELINE
UNIT
UNIT HEIGHT
SIZE
CABINET ASSEMBLY
LONG LINE GUIDELINE
Basic Cabinet Designs
Evolution 2---Stage
Remove Fan Motor Assembly - Mid-Tier /Deluxe
Remove Fan Motor Assembly-LegacyRNC Products
Remove Top Cover - Mid-Tier /Deluxe
Control Box Cover—LegacyRNC Products
Legacy RNC and Legacy Line AC Control Box
Legacy RNC and Legacy Line HP Control Box
Labeling
Fig. 5 – Figure Labels
Aluminum Wire
ELECTRICAL
Contactor
Capacitor
Time-DelayRelay
Crankcase Heater
Cycle Protector
Fig. 7 - Wiring for Single-PoleContactor
Pressure Switches
Low-PressureSwitch AC Only
High-PressureSwitch AC & HP
To replace switch
Defrost Thermostat
Defrost Control Board
Fig. 8 – Defrost Thermostat Location
Check Defrost Thermostat
Troubleshooting HK32EA001
If outdoor unit will not run
Defrost Speedup
If defrost thermostat is stuck closed
Five-MinuteCompressor Delay
SYSTEM FUNCTION AND SEQUENCE OF OPERATION
Quiet Shift
Cooling
Troubleshooting HK32EA003
Fan Motor
Compressor Plug
Low-VoltageTerminals
Compressor Failures
Mechanical Failures
COPELAND SCROLL COMPRESSOR
Scroll Gas Flow
Noisy Compressor
Fig. 13 – Suction Line Loop
Electrical Failures
Single-PhaseMotors
Fig. 14 – Identifying Compressor Terminals
Open Circuit
REFRIGERATION SYSTEM
Refrigerant
Compressor Oil
UNIT OPERATION AND SAFETY HAZARD
Brazing
Synthetic Roof Precautionary Procedure
Table 4-OilCharging
Service Valves and Pumpdown
Pumpdown Procedure
PERSONAL INJURY AND UNIT DAMAGE HAZARD
PERSONAL INJURY HAZARD
Heating Piston AccuRaterr - Heat Pumps Only
Preferred and Evolution Puron Heat Pumps
all Puron
Fig. 19 – AccuRaterr Components
Reversing Valve
Fig. 20 – Reversing Valve
Cooling Mode or Defrost Mode, Solenoid Energized
Fig. 21 – Reversing Valve
Liquid Line Filter Drier
Suction Line Filter Drier
Install Liquid-lineFilter Drier Indoor - AC
Install Liquid-lineFilter Drier Indoor - HP
Accumulator
PERSONAL INJURY HAZARD
Fig. 24 – Accumulator
Thermostatic Expansion Valve TXV
Install TXV
TXV Operation
UNIT OPERATION HAZARD
MAKE PIPING CONNECTIONS
Fig. 26 – Typical TXV Installation
Replacing TXV on an Indoor Coil pre-2006
Replacing TXV on Indoor Coil post-2006
REFRIGERATION SYSTEM REPAIR
Leak Detection
Coil Removal
LEAK DETECTOR SOLUTION
Compressor Removal and Replacement
System Clean-UpAfter Burnout
PERSONAL INJURY HAZARD
PERSONAL INJURY HAZARD
CHECK CHARGE
Evacuation
Deep Vacuum Method
MINUTES
TROUBLESHOOTING WITH SUPERHEAT
Basic Diagnostics
Low Superheat with Normal or Low Suction Pressure
Low Superheat with High Suction Pressure
Hunting Superheat
Pseudo Evaporator Superheat Instructions
Table 6—PuronSystem Suction Pressure Drop
Example
Table 7—R-22System Suction Pressure Drop
Example
PSIG
PSIG
PSIG
PSIG
psig
psig
psig
psig
Table 10—PuronSubcooling Chart
Liquid Line Temperature _F
Liq Press
P---T
Table 11—PuronSuperheat Chart
Vapor Line Temperature F
Superheat F
psig
Table 12—R-22Subcooling Chart
R---22Liquid Line Temperature _F
Liquid
PT F
Table 13—R-22Superheat Chart
R---22Vapor Line Temperature _F
Superheat _F
PT F
TWO-STAGE 286ANA, 288ANA, 180ANA, 187ANA
Application Guidelines
Model Plug
Table 14—ModelPlug Information
GENERAL INFORMATION
Low Ambient Cooling
Defrost
Liquid-LineSolenoid Accessory
Heating Check Chart Procedure
CHECK CHARGE
Quiet Shift
SYSTEM FUNCTIONS AND SEQUENCE OF OPERATION
Cooling and Heating Operation
Utility Interface With Evolution Control
Compressor Operation on 286ANA/187ANA Models
ECM Fan Motor Troubleshooting
Fan Motor
ELECTRICAL SHOCK HAZARD
Outdoor Fan Motor Operation
Time Delays
THERMISTOR CURVE
Muffler, Accumulator, Reversing Valve RVS
Thermistors
Incoming Power
Troubleshooting 187ANA & 286ANA Start Circuit
CONTROL BOX
Contactor And Capacitor
TROUBLESHOOTING
Pressure Switch Protection
Control Fault
Systems Communication Failure
230V Line Power Disconnect Detection
230v Brown-OutProtection Defeated
Compressor Voltage Sensing
Contactor Shorted Detection
Unloader Test Procedure
Temperature Thermistors
Failed Thermistor Default Operation
Thermistor Sensor Comparison
Status Codes
Table 17—TROUBLESHOOTING
EXAMPLE
Wiring with 226A, 286A, 288A
Speed Furnace and 226A, 286A, 288A
Two-StageHeat Pump non-communicating
Two-StageHeat Pump non-communicating
TWO-STAGE286B/289B/180B/187B
Application Guidelines
Model Plug
Table 18-ModelPlug Information
GENERAL INFORMATION
Low Ambient Cooling
Defrost
Airflow Selection for 315AAV/355AAV Furnaces
Heating Check Chart Procedure
Liquid-LineSolenoid Accessory
CHECK CHARGE
Quiet Shift
Compressor Operation on 289B/180B Models
SYSTEM FUNCTIONS AND SEQUENCE OF OPERATION
Cooling and Heating Operation
Utility Interface With Evolution Control
Time Delays
Pressure Switches
ECM Fan Motor Troubleshooting
Outdoor Fan Motor Operation
Control Box
Fig. 43 – Resistance Values Versus Temperature
Incoming Power
Troubleshooting 187B & 286B Start Circuit
Troubleshooting HK38EA015 circuit board
TROUBLESHOOTING
Pressure Switch Protection
Control Fault
286B Models - Compressor Thermal Cutout
289B Compressor Thermal Cutout
230V Line Power Disconnect Detection
Unloader Test Procedure
Temperature Thermistors
Failed Thermistor Default Operation
Thermistor Sensor Comparison
Fig. 46 – Outdoor Air Thermistor OAT Attachment
Table 21—TROUBLESHOOTING
Table 20—Two-StageCompressor Resistances
Winding Resistance at 70_F±20_
Status Codes
2-StageAir Conditioner
TWO STAGE NON-COMMUNICATING127A/226A
Operating Ambient
Airflow Selections ECM Furnaces
SYSTEM FUNCTION AND SEQUENCE OF OPERATION
Compressor Operation
Defrost Speedup
Cooling
Heating Check Chart Procedure
Unloader Test Procedure
NOT INSTALL A PLUG WITHOUT AN INTERNAL RECTIFIER
CHECK CHARGE
TWO STAGE COMMUNICATING 167A/266A
Operating Ambient
Model Plug
Evolution Controlled Low Ambient Cooling
GENERAL INFORMATION
Defrost
Defrost Hold
MAJOR COMPONENTS
2-StageControl Board
Field Connections
Two Stage Compressor
Communication and Status Function Lights
Outdoor Fan Motor Operation
Time Delays
SYSTEM FUNCTIONS AND SEQUENCE OF OPERATION
2230V Brown-OutProtection Defeated
TROUBLESHOOTING
Pressure Switch Protection
Control Fault
No 230V at Compressor Contactor
230V Line Power Disconnect Detection
Unloader Test Procedure
Temperature Thermistors
Failed Thermistor Default Operation
Fig. 57 – Outdoor Air Thermistor OAT Attachment
Table 23—167A /266A TROUBLESHOOTING
Status Codes
EXAMPLE
CARE AND MAINTENANCE
Cleaning Coil
Cleaning Outdoor Fan Motor and Blade
Electrical Controls and Wiring
Final Check-Out
PURONR R-410AREFRIGERANT QUICK REFERENCE GUIDE
AIR CONDITIONER TROUBLESHOOTING CHART
Fig. 59 – Air Conditioner Troubleshooting Chart
HEAT PUMP TROUBLESHOOTING HEATING CYCLE
A90206
HEAT PUMP TROUBLESHOOTING COOLING CYCLE
A90207
INDEX OF TABLES
DESCRIPTION
TABLE #
TWO-STAGE286A/288A 180A/187A
Catalog No. SM01---6
Edition Date: 05/12
Replaces: SM01---5