USING R-22AND PURONR REFRIGERANT
Application Guideline and Service Manual
TABLE OF CONTENTS
RESIDENTIAL AIR CONDITIONERS AND HEAT PUMPS
TABLE OF CONTENTS CONTINUED
UNIT IDENTIFICATION
TWO STAGE NON-COMMUNICATING
TWO STAGE COMMUNICATING
INSTALLATION GUIDELINE
SAFETY CONSIDERATIONS
Add-OnReplacement Retrofit - R22 to Puron
INTRODUCTION
ACCESSORIES
4. Low-AmbientPressure Switch
ACCESSORY DESCRIPTIONS
5. Outdoor Air Temperature Sensor
7. Time-DelayRelay
LOW-AMBIENTCOOLING GUIDELINE
UNIT
UNIT HEIGHT
SIZE
LONG LINE GUIDELINE
CABINET ASSEMBLY
Basic Cabinet Designs
Evolution 2---Stage
Remove Fan Motor Assembly-LegacyRNC Products
Remove Fan Motor Assembly - Mid-Tier /Deluxe
Remove Top Cover - Mid-Tier /Deluxe
Control Box Cover—LegacyRNC Products
Legacy RNC and Legacy Line HP Control Box
Legacy RNC and Legacy Line AC Control Box
Fig. 5 – Figure Labels
Labeling
ELECTRICAL
Aluminum Wire
Contactor
Capacitor
Crankcase Heater
Time-DelayRelay
Cycle Protector
Fig. 7 - Wiring for Single-PoleContactor
Low-PressureSwitch AC Only
Pressure Switches
High-PressureSwitch AC & HP
To replace switch
Defrost Control Board
Defrost Thermostat
Fig. 8 – Defrost Thermostat Location
Check Defrost Thermostat
If outdoor unit will not run
Troubleshooting HK32EA001
Defrost Speedup
If defrost thermostat is stuck closed
SYSTEM FUNCTION AND SEQUENCE OF OPERATION
Five-MinuteCompressor Delay
Quiet Shift
Cooling
Fan Motor
Troubleshooting HK32EA003
Compressor Plug
Low-VoltageTerminals
Mechanical Failures
Compressor Failures
COPELAND SCROLL COMPRESSOR
Scroll Gas Flow
Fig. 13 – Suction Line Loop
Noisy Compressor
Single-PhaseMotors
Electrical Failures
Fig. 14 – Identifying Compressor Terminals
Open Circuit
Refrigerant
REFRIGERATION SYSTEM
Compressor Oil
UNIT OPERATION AND SAFETY HAZARD
Brazing
Synthetic Roof Precautionary Procedure
Table 4-OilCharging
Pumpdown Procedure
Service Valves and Pumpdown
PERSONAL INJURY AND UNIT DAMAGE HAZARD
PERSONAL INJURY HAZARD
Preferred and Evolution Puron Heat Pumps
Heating Piston AccuRaterr - Heat Pumps Only
all Puron
Fig. 19 – AccuRaterr Components
Fig. 20 – Reversing Valve
Reversing Valve
Cooling Mode or Defrost Mode, Solenoid Energized
Fig. 21 – Reversing Valve
Suction Line Filter Drier
Liquid Line Filter Drier
Install Liquid-lineFilter Drier Indoor - AC
Install Liquid-lineFilter Drier Indoor - HP
Accumulator
PERSONAL INJURY HAZARD
Fig. 24 – Accumulator
Install TXV
Thermostatic Expansion Valve TXV
TXV Operation
UNIT OPERATION HAZARD
Fig. 26 – Typical TXV Installation
MAKE PIPING CONNECTIONS
Replacing TXV on an Indoor Coil pre-2006
Replacing TXV on Indoor Coil post-2006
Leak Detection
REFRIGERATION SYSTEM REPAIR
Coil Removal
LEAK DETECTOR SOLUTION
System Clean-UpAfter Burnout
Compressor Removal and Replacement
PERSONAL INJURY HAZARD
PERSONAL INJURY HAZARD
Evacuation
CHECK CHARGE
Deep Vacuum Method
MINUTES
Basic Diagnostics
TROUBLESHOOTING WITH SUPERHEAT
Low Superheat with Normal or Low Suction Pressure
Low Superheat with High Suction Pressure
Pseudo Evaporator Superheat Instructions
Hunting Superheat
Example
Table 6—PuronSystem Suction Pressure Drop
Example
Table 7—R-22System Suction Pressure Drop
PSIG
PSIG
PSIG
PSIG
psig
psig
psig
psig
Liquid Line Temperature _F
Table 10—PuronSubcooling Chart
Liq Press
P---T
Vapor Line Temperature F
Table 11—PuronSuperheat Chart
Superheat F
psig
R---22Liquid Line Temperature _F
Table 12—R-22Subcooling Chart
Liquid
PT F
R---22Vapor Line Temperature _F
Table 13—R-22Superheat Chart
Superheat _F
PT F
Application Guidelines
TWO-STAGE 286ANA, 288ANA, 180ANA, 187ANA
Model Plug
Table 14—ModelPlug Information
GENERAL INFORMATION
Low Ambient Cooling
Defrost
Heating Check Chart Procedure
Liquid-LineSolenoid Accessory
CHECK CHARGE
Quiet Shift
Cooling and Heating Operation
SYSTEM FUNCTIONS AND SEQUENCE OF OPERATION
Utility Interface With Evolution Control
Compressor Operation on 286ANA/187ANA Models
Fan Motor
ECM Fan Motor Troubleshooting
ELECTRICAL SHOCK HAZARD
Outdoor Fan Motor Operation
THERMISTOR CURVE
Time Delays
Muffler, Accumulator, Reversing Valve RVS
Thermistors
Troubleshooting 187ANA & 286ANA Start Circuit
Incoming Power
CONTROL BOX
Contactor And Capacitor
Pressure Switch Protection
TROUBLESHOOTING
Control Fault
Systems Communication Failure
230v Brown-OutProtection Defeated
230V Line Power Disconnect Detection
Compressor Voltage Sensing
Contactor Shorted Detection
Temperature Thermistors
Unloader Test Procedure
Failed Thermistor Default Operation
Thermistor Sensor Comparison
Status Codes
Table 17—TROUBLESHOOTING
EXAMPLE
Speed Furnace and 226A, 286A, 288A
Wiring with 226A, 286A, 288A
Two-StageHeat Pump non-communicating
Two-StageHeat Pump non-communicating
Application Guidelines
TWO-STAGE286B/289B/180B/187B
Model Plug
Table 18-ModelPlug Information
Low Ambient Cooling
GENERAL INFORMATION
Defrost
Airflow Selection for 315AAV/355AAV Furnaces
Liquid-LineSolenoid Accessory
Heating Check Chart Procedure
CHECK CHARGE
Quiet Shift
SYSTEM FUNCTIONS AND SEQUENCE OF OPERATION
Compressor Operation on 289B/180B Models
Cooling and Heating Operation
Utility Interface With Evolution Control
Pressure Switches
Time Delays
ECM Fan Motor Troubleshooting
Outdoor Fan Motor Operation
Fig. 43 – Resistance Values Versus Temperature
Control Box
Incoming Power
Troubleshooting 187B & 286B Start Circuit
TROUBLESHOOTING
Troubleshooting HK38EA015 circuit board
Pressure Switch Protection
Control Fault
289B Compressor Thermal Cutout
286B Models - Compressor Thermal Cutout
230V Line Power Disconnect Detection
Unloader Test Procedure
Failed Thermistor Default Operation
Temperature Thermistors
Thermistor Sensor Comparison
Fig. 46 – Outdoor Air Thermistor OAT Attachment
Table 20—Two-StageCompressor Resistances
Table 21—TROUBLESHOOTING
Winding Resistance at 70_F±20_
Status Codes
2-StageAir Conditioner
TWO STAGE NON-COMMUNICATING127A/226A
Operating Ambient
Airflow Selections ECM Furnaces
Compressor Operation
SYSTEM FUNCTION AND SEQUENCE OF OPERATION
Defrost Speedup
Cooling
Unloader Test Procedure
Heating Check Chart Procedure
NOT INSTALL A PLUG WITHOUT AN INTERNAL RECTIFIER
CHECK CHARGE
TWO STAGE COMMUNICATING 167A/266A
Operating Ambient
Model Plug
GENERAL INFORMATION
Evolution Controlled Low Ambient Cooling
Defrost
Defrost Hold
2-StageControl Board
MAJOR COMPONENTS
Field Connections
Two Stage Compressor
Outdoor Fan Motor Operation
Communication and Status Function Lights
Time Delays
SYSTEM FUNCTIONS AND SEQUENCE OF OPERATION
TROUBLESHOOTING
2230V Brown-OutProtection Defeated
Pressure Switch Protection
Control Fault
230V Line Power Disconnect Detection
No 230V at Compressor Contactor
Unloader Test Procedure
Temperature Thermistors
Fig. 57 – Outdoor Air Thermistor OAT Attachment
Failed Thermistor Default Operation
Table 23—167A /266A TROUBLESHOOTING
Status Codes
EXAMPLE
Cleaning Coil
CARE AND MAINTENANCE
Cleaning Outdoor Fan Motor and Blade
Electrical Controls and Wiring
PURONR R-410AREFRIGERANT QUICK REFERENCE GUIDE
Final Check-Out
Fig. 59 – Air Conditioner Troubleshooting Chart
AIR CONDITIONER TROUBLESHOOTING CHART
A90206
HEAT PUMP TROUBLESHOOTING HEATING CYCLE
A90207
HEAT PUMP TROUBLESHOOTING COOLING CYCLE
DESCRIPTION
INDEX OF TABLES
TABLE #
TWO-STAGE286A/288A 180A/187A
Catalog No. SM01---6
Edition Date: 05/12
Replaces: SM01---5