Thermostatic Expansion Valve (TXV)

All fan coils and furnace coils will have a factory installed thermostatic expansion valve (TXV). The TXV will be a bi-flow, hard-shutoff with an external equalizer and a balance port pin. A hard shut-off TXV does not have a bleed port. Therefore, minimal equalization takes place after shutdown. TXVs are specifically designed to operate with Puronr or R-22 refrigerant, use only factory authorized TXV’s. Do not interchange Puron and R-22 TXVs.

TXV Operation

The TXV is a metering device that is used in air conditioning and heat pump systems to adjust to changing load conditions by maintaining a preset superheat temperature at the outlet of the evaporator coil. The volume of refrigerant metered through the valve seat is dependent upon the following:

1.Superheat temperature is sensed by cap tube sensing bulb on suction tube at outlet of evaporator coil. This temperature is converted into pressure by refrigerant in the bulb pushing downward on the diaphragm which opens the valve via the pushrods.

2.The suction pressure at the outlet of the evaporator coil is transferred via the external equalizer tube to the underside of the diaphragm. This is needed to account for the indoor coil pressure drop. Residential coils typically have a high pressure drop, which requires this valve feature.

3.The pin is spring loaded, which exerts pressure on the underside of the diaphragm. Therefore, the bulb pressure works against the spring pressure and evaporator suction pressure to open the valve.

If the load increases, the temperature increases at the bulb, which increases the pressure on the top side of the diaphragm. This opens the valve and increases the flow of refrigerant. The increased refrigerant flow causes the leaving evaporator temperature to decrease. This lowers the pressure on the diaphragm and closes the pin. The refrigerant flow is effectively stabilized to the load demand with negligible change in superheat.

Install TXV

The thermostatic expansion valve is specifically designed to operate with a refrigerant type. Do not use an R-22 TXV on a Puron system, and do not use a Puron valve on an R-22 system. Refer to Product Data Sheet for the appropriate TXV kit number.

!CAUTION

UNIT OPERATION HAZARD

Failure to follow this caution may result in equipment damage or improper operation.

Al indoor coil units must be installed with a hard shut off PuronR TXV metering device.

IMPORTANT: The TXV should be mounted as close to the indoor coil as possible and in a vertical, upright position. Avoid mounting the inlet tube vertically down. The valve is more susceptible to malfunction due to debris if inlet tube is facing down. A factory-approved filter drier must be installed in the liquid line at the indoor unit.

Installing TXV in Place of Piston in a Rated Indoor Coil (pre-2006)

1.Pump system down to 2 psig and recover refrigerant.

2.Remove hex nut from piston body. Use backup wrench on fan coils.

3.Remove and discard factory-installed piston. Be sure Teflon seal is in place.

4.Reinstall hex nut. Finger tighten nut plus 1/2 turn.

NOTE: If the piston is not removed from the body, TXV will not function properly.

!CAUTION

EQUIPMENT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage or improper operation.

Use a brazing shield and wrap TXV with wet cloth or use heat sink material

5.Install TXV on indoor coil liquid line. Sweat swivel adapter to inlet of indoor coil and attach to TXV outlet. Use backup wrench to avoid damage to tubing or valve. Sweat inlet of TXV, marked “IN” to liquid line. Avoid excessive heat which could damage valve.

6.Install vapor elbow with equalizer adapter to suction tube of line set and suction connection to indoor coil. Adapter has a 1/4-in. male connector for attaching equalizer tube.

7.Connect equalizer tube of TXV to 1/4-in. equalizer fitting on vapor line adapter.

8.Attach TXV bulb to horizontal section of suction line using clamps provided. Insulate bulb with field-supplied insulation tape. See Fig. 25 for correct positioning of sensing bulb.

9.Proceed with remainder of unit installation.

10 O’CLOCK

2 O’CLOCK

SENSING BULB

STRAP

SUCTION TUBE

A08083

Fig. 25 – Position of Sensing Bulb

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Bryant R-22 Thermostatic Expansion Valve TXV, TXV Operation, Install TXV, Unit Operation Hazard, Equipment Damage Hazard

R-22 specifications

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