Wire Feed Arc Welder

Modelos WG2060 y WG2064

Assembly (Continued)

HOSE AND REGULATOR HOOKUP PROCEDURE

!WARNING

Cylinder gas is under high pressure. Point cylinder outlet away from yourself and any bystanders before opening.

1.With cylinder securely installed, stand on side of cylinder opposite cylinder outlet then remove cylinder cap and open valve slightly by turning counterclockwise. When gas is emitted from cylinder, close valve by turning clockwise. This will blow out dust or dirt that may have accumulated around valve seat.

Figure 5 - Hose and Regulator Hookup

2.To attach the handle, place shield on a flat surface and press handle into place – see Figure 6.

Figure 6

3.Insert filter lens exactly as shown in Figure 7.

Figure 7

NOTE: If you have never welded before or have little experience, a full face helmet is recommended. Both hands are needed to stabilize and control the angle and arc length of the torch.

! WARNING

If heating, welding or cutting galvanized, zinc

plated, lead, or cadmium plated materials, refer to the General Safety

Information Section for instructions. Extremely toxic fumes are created when these metals are heated.

4.Connect work clamp to work piece or workbench (if metal). Make sure contact is secure. Avoid surfaces with paint, varnish, corrosion or non- metallic materials.

5.Rotate Wire Speed Control to setting number 5 to start, then adjust as needed after test.

6.Plug power cord into a proper voltage receptacle with proper circuit capacity (see circuit requirements on front page).

7.Switch welder on to desired heat setting per decal inside wire feed compartment.

NOTE: These settings are general guidelines only. Heat setting may vary according to welding conditions and materials.

8.Verify wire is extended 1/4” from contact tip. If not, squeeze trigger to feed additional wire, release trigger, turn welder off, and cut wire to proper length. Then, switch back on to desired heat setting.

 

Table de Detección y Solución de Problemas - Soldadura

 

Síntoma

Causas Posibles

Medida Correctiva

 

Reborde es muy

1.

La velocidad de desplazamiento varia o

1.

Debe reducirla y mantenerla constante

 

delgado en algunos

 

es rápida

 

 

 

sitios

2.

El nivel del amperaje es muy bajo

2.

Debe aumentarlo

 

 

 

 

 

 

 

 

Reborde es muy

1.

La velocidad de desplazamiento varia o

1.

Debe aumentarla y mantenerla constante

 

grueso en algunos

 

es muy lenta

 

 

 

sitios

2.

El nivel del amperaje es muy alto

2.

Debe bajarlo

 

 

 

 

 

 

 

 

Los bordes de la

1.

La velocidad de desplazamiento es

1.

Debe reducirla

 

soldadura están

 

muy rápida

 

 

 

disparejos

2.

La velocidad de alimentación es muy

2.

Debe aumentarla

 

 

 

 

rápida

 

 

 

 

 

3.

El nivel del amperaje es muy alto

3.

Debe bajarlo

 

 

 

 

 

 

 

La soldadura no

1.

La velocidad de desplazamiento no es

1. Disminuya la velocidad y manténgala constante

 

penetra el metal que

 

consistente

 

 

 

desea soldar

2.

El nivel de energía es muy bajo

2. Aumente el nivel de energía de suministro

 

 

 

3.

Se terminó el gas o el nivel de gas es

3.

Use gas, para soldar con gases inertes (MIG) o llene la boqtella

 

 

 

 

muy bajo

 

 

 

 

 

4.

Está usando el gas incorrecto

4. Use sólo 100% Argón

 

 

 

 

(aluminio)

 

 

 

 

 

5.

El cordón de extensión es muy largo

5. Nunca use cordones de extensión de más de 6,10 m (20 pies)

 

 

 

6.

(Aluminio) Posiblemente se están

6.

Limpie bien la superficie con un cepillo de acero inoxidable

 

 

 

 

formando residuos de óxido en la

 

sólamente

 

 

 

 

superficie

 

 

 

 

 

 

 

 

El electrodo salpica y 1. El alambre está húmedo

1.

Use un alambre seco y siempre debe almacenarlo e un sitio

 

se pega

2.

La velocidad del alambre está muy

 

seco

 

 

 

 

rápida

2.

Reduzca la velocidad del alambre

 

 

 

3.

Está utilizando el alambre inadecuado

3.

Use alambre de fundente revestido cuando no esté utilizando

 

 

 

 

 

 

gases

 

 

 

4.

Se terminó el gas o el nivel de gas es

4.

Use gas, para soldar con gases inertes (MIG) o llene la boqtella

 

2. Install regulator onto cylinder valve.

 

 

 

 

 

 

9.

Position wire feed gun near work

Tighten stem nut securely to gas

Operation

 

 

 

 

 

 

 

piece, lower welding helmet by

valve.

 

 

 

 

 

 

 

nodding head or positioning the hand

3. Install one end of gas hose to fitting

1. Be sure to read,

 

 

 

 

 

 

 

shield, and squeeze gun trigger. Adjust

on the top of welder and other end of

understand and comply

 

 

 

 

 

 

heat setting and wire speed as needed.

 

 

 

 

 

 

 

 

hose to fitting on regulator using hose

with all precautions in

 

MANUAL

 

 

10.

When finished welding, turn welder

clamps on each connection. Make sure

the General Safety

 

 

 

 

 

 

 

off and store properly.

gas hose is not kinked or twisted.

Information section. Be

 

 

 

 

 

 

 

 

4. While standing opposite cylinder

sure to read entire "Welding

 

 

 

 

Maintenance

Guidelines" section before using this

 

 

outlet, slowly open cylinder valve.

 

 

equipment.

 

 

 

 

 

 

 

 

Disconnect power

Inspect for leaks in the connections.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

! WARNING

 

 

 

 

 

 

 

 

supply and turn

5. Pull trigger on gun to allow gas to

2. Turn welder off.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

machine off before inspecting or

 

 

 

 

 

 

 

 

flow. Adjust gas regulator to

3. Verify surfaces of metals to be joined

 

 

 

 

servicing any components. Keep wire

maximum flow by rotating clockwise.

are free from dirt, rust, paint, oil,

 

 

compartment cover closed at all times

Release trigger.

scale or other contaminants. These

 

 

unless wire needs to be changed.

6. Remember to close gas cylinder valve

contaminants make welding difficult

 

 

BEFORE EVERY USE:

and cause poor welds.

 

 

 

 

when finished welding.

 

 

 

 

 

 

 

 

 

 

1.

Check condition of weld cables and

 

 

 

All persons

Handshield Assembly

! WARNING

 

operating this

 

 

 

immediately repair or replace any

1. Cut detachable handle away from

equipment or in the area while

 

 

 

cables with damaged insulation.

shield. Trim the excess plastic to

equipment is in use must wear

 

 

2.

Check condition of power cord and

remove sharp edges – see Figure 6.

protective welding gear including: eye

 

 

 

immediately repair or replace any

protection with proper shade, flame

cord if damaged.

resistant clothing, leather welding

 

gloves and full foot protection.

 

 

 

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muy bajo

6

39 Sp

 

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Campbell Hausfeld WG2060 Table de Detección y Solución de Problemas Soldadura, Operation, Maintenance, Before Every USE