INSTALLATION

LEAK TESTING

GENERAL:

Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected.

Before Testing:

Do not smoke while leak testing. Extinguish all open flames. Never leak test with an open flame. Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For LP units, check with a full cylinder. The valve panel must be removed to check the valves and fittings. Remove the knobs and the safety valve knob, then remove the 2 screws which fasten the valve panel to the unit (you will need a Philips screw driver for this). Pull the valve panel outward and unplug the wires from the ignition module and the back of the ignition button. In the back of the unit remove the screws which hold the service panel in place. Remove the service panel.

To Test:

Make sure all control valves are in the “OFF” position. Turn the gas supply “ON”. Check all connections from the supply line, or LP cylinder up to and including the manifold pipe assembly. Apply the soap solution around the connection, valve, tubing and end of the manifold. Soap bubbles will appear where a leak is present. If a leak is present, immediately turn off gas supply, tighten any leaking connections, turn gas on, and recheck. Check all the gas connections at the base of the control valves where they screw into the manifold pipe.

To check rotisserie burner and safety valve the burner must be lit, then leak test the connections located behind the service panel. If you cannot stop a gas leak turn off the gas supply and call your local gas utility, or the dealer you purchased the appliance from. Only those parts recommended by the manufacturer should be used on the grill. Substitution can void the warranty.

WARNING!

Do not use the grill until all connections have been checked and do not leak.

Check all gas supply fittings for leaks before each use. Keep a spray bottle of soapy water near the gas supply shut-off valve. Spray all the fittings. Bubbles indicate leaks (Fig. 16 & 17).

Bottom of unit

LEAK TEST POINTS

CHECK HOSE FOR SIGNS OF ABRASIONS, CRACKS, OR LEAKS

LP TANK

Bottom of unit

LEAK TEST POINTS

FIG. 16 LP Gas

FIG. 17 Nat. Gas

16

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DCS BGB48-BQR, BGB48-BQAR manual Leak Testing, Before Testing, To Test
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BGB48-BQAR, BGB48-BQR specifications

The DCS BGB48-BQR and BGB48-BQAR are cutting-edge battery systems designed for a range of applications, primarily focusing on delivering reliable energy storage solutions. These models are part of a contemporary line of products that exemplify advanced technologies in battery management and energy efficiency.

One of the key features of the BGB48-BQR and BGB48-BQAR is their high energy density, which maximizes the usable energy within a compact form factor. This is particularly beneficial for applications that require a substantial amount of energy but have limited space for battery installation. The sleek design not only enhances the aesthetics of installations but also allows for flexible integration into existing systems.

The technology utilized in these batteries includes lithium-ion cells, which are renowned for their longevity and performance. With a cycle life that often surpasses 3,000 cycles, users can expect these batteries to maintain their capacity over extended periods, reducing the need for frequent replacements. This durability translates into lower operational costs and less environmental impact.

Another standout characteristic is the sophisticated Battery Management System (BMS) integrated into both models. The BMS continuously monitors the health of each battery cell, ensuring optimal performance and safety. It balances charging and discharging processes, mitigates risks of overcharging or overheating, and extends the overall lifespan of the battery. Additionally, the BMS provides real-time data to users, facilitating informed decision-making regarding energy consumption and battery usage.

Safety is a paramount consideration in the design of the DCS BGB48-BQR and BGB48-BQAR systems. These batteries incorporate multiple layers of protection, including thermal management that prevents overheating, as well as protective circuits that safeguard against short circuits and electrical surges.

Furthermore, both models support various communication protocols, enabling seamless integration with smart energy systems. This feature allows them to interact with solar panels, inverters, and grid systems, making them suitable for renewable energy applications and storage.

In summary, the DCS BGB48-BQR and BGB48-BQAR represent the forefront of battery technology with their high energy density, advanced BMS, robust safety features, and adaptability for a diverse range of applications. These characteristics make them an ideal choice for businesses and individuals seeking efficient, reliable, and sustainable energy storage solutions.
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