Pioneer E-Series

For Serial Nos.

312,000,000 & Higher

Part No. 4500-996 Rev. A

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Exmark 4500-996 Rev A manual Pioneer E-Series, For Serial Nos 312,000,000 & Higher

Contents

For Serial Nos 312,000,000 & Higher PIONEER E-SERIES All Rights Reserved CALIFORNIA Proposition 65 Warning Model No Serial No Introduction Contents Safety Alert Symbol SafetySafety ALERT! YOUR SAFETY IS INVOLVED Avoid prolonged breathing of vapors DANGERKeep face away from nozzle and gas tank/container opening Keep away from eyes and skin Never siphon by mouth Slope Operation OperationAllow engine parts, especially the muffler, to cool before touching Remove accumulated debris from muffler and engine area Maintenance and Storage Using the Rollover Protection System ROPSDo Not mow slopes when grass is wet Lower the roll bar only when absolutely necessary Ventilate when charging or using battery in an enclosed space Keep sparks, flames, or cigarettes away from batteryDo Not swallow electrolyte Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 109-6014 107-2102 116-6363 PTO Switch Symbols116-4308 116-4465 116-4430 109-6016Reverse Specifications SpecificationsSafety Interlock System Model Numbers Seat Tires & WheelsHydrostatic Ground Drive System Cutting Deck Curb Weight DimensionsTorque Requirements Overall Width Controls Product OverviewOperation Motion Control Levers Throttle Control Ignition SwitchBrake Lever Hour Meter Drive Wheel Release Valves PTO Engagement SwitchDo Not tow machine Operating Instructions Pre-StartDeck Lift Pedal Transport Lock Starting the Engine Open the Fuel Shut-Off ValveEngaging the PTO Disengaging the PTO Use caution when making turnsStopping the Engine Driving the Machine Driving in Reverse Adjusting the Cutting Height Transporting Adjusting the Anti-Scalp RollersTransporting a Unit Do Not drive a unit on a public street or roadway Loading a Unit Use extreme caution when operating a unit on a ramp Recommended Maintenance Schedules MaintenanceMaintenance Check Battery Charge Periodic MaintenanceRecommended Jump Starting Procedure Service Interval Before each use or daily Check Mower Blades Do Not jump start a weak battery if these conditions existBatteries contain acid and produce explosive gases Shield the eyes and face from the batteries at all times SERVICE DEALER Check Safety Interlock System4. Blade bolt washer assembly - Torque to 50-60 ft-lb 1. Spindle 2. Blade 3. Blade drive washer Service Interval After the first 5 hours Service Air CleanerCheck Rollover Protections Systems Roll Bar Knobs Check Seat Belt Note See chart for service intervals Service Interval Every 50 hoursService Interval Every 200 hours Check Tire Pressures Service Interval After the first 100 hours Service Interval Every 500 hoursReplace Emissions Air Intake Filter Change Hydraulic System Filter and Fluid Check Spark Arrester if equipped Do Not refuel or run engine unless spark arrester is installedThread Locking Adhesives Copper-Based Anti-seize Adjusting the Blade Slope AdjustmentsDeck Leveling Blade Slope Pump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Adjusting the height Motion Control Handle AdjustmentAdjusting the Tilt Motion Control Linkage Adjustment Full Forward Tracking Adjustment Electric Clutch Adjustment Adjusting the Seat Ride SuspensionNo adjustment necessary 8. Tighten nuts Clean Engine and Exhaust System Area CleaningRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Fan Cooling Fins recycling center or according to your state and local regulations Battery Disposal Troubleshooting Troubleshooting Cutting blades is/are bent or unbalanced see Drive Wheel Release Valves section Schematics SchematicsElectrical Diagram Electrical Logic Schematic 1 Year Limited Commercial Warranty Pioneer E-Series Turf Equipment4 Year or 500 Hours Limited Consumer Warranty General Warranty Conditions and Products CoveredPage Page Service Done By Service RecordDate Description of Work DonePage This page may be copied for personal use MID-MOUNT RIDING ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSOUT-FRONT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS