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Exmark 4500-996 Rev A manual Pioneer E-Series, For Serial Nos 312,000,000 & Higher

Models: 4500-996 Rev A

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PIONEER E-SERIES

For Serial Nos.

312,000,000 & Higher

Part No. 4500-996 Rev. A

Page 1

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Exmark 4500-996 Rev A manual Pioneer E-Series, For Serial Nos 312,000,000 & Higher

Contents

For Serial Nos 312,000,000 & Higher PIONEER E-SERIESAll Rights Reserved CALIFORNIA Proposition 65 WarningModel No Serial No IntroductionContents Safety Alert Symbol SafetySafety ALERT! YOUR SAFETY IS INVOLVEDAvoid prolonged breathing of vapors DANGERKeep face away from nozzle and gas tank/container opening Keep away from eyes and skin Never siphon by mouthSlope Operation OperationAllow engine parts, especially the muffler, to cool before touching Remove accumulated debris from muffler and engine areaMaintenance and Storage Using the Rollover Protection System ROPSDo Not mow slopes when grass is wet Lower the roll bar only when absolutely necessaryVentilate when charging or using battery in an enclosed space Keep sparks, flames, or cigarettes away from batteryDo Not swallow electrolyte SafetySafety Use cardboard or paper, not your hands, to find hydraulic leaksSafety Safety and Instructional Decals107-2102 Safety109-6014 PTO Switch Symbols Safety116-6363 116-4308109-6016 Safety116-4430 ReverseSpecifications SpecificationsSafety Interlock System Model NumbersSeat Tires & WheelsHydrostatic Ground Drive System Cutting DeckCurb Weight DimensionsTorque Requirements Overall WidthControls Product OverviewOperation Motion Control LeversThrottle Control Ignition SwitchBrake Lever Hour MeterDrive Wheel Release Valves PTO Engagement SwitchDo Not tow machine OperationOperating Instructions Pre-StartDeck Lift Pedal Transport LockStarting the Engine Open the Fuel Shut-Off ValveEngaging the PTO OperationDisengaging the PTO Use caution when making turnsStopping the Engine Driving the MachineDriving in Reverse Adjusting the Cutting HeightOperation Transporting Adjusting the Anti-Scalp RollersTransporting a Unit Do Not drive a unit on a public street or roadwayLoading a Unit Use extreme caution when operating a unit on a rampOperation Recommended Maintenance Schedules MaintenanceMaintenance Check Battery Charge Periodic MaintenanceRecommended Jump Starting Procedure Service Interval Before each use or dailyCheck Mower Blades Do Not jump start a weak battery if these conditions existBatteries contain acid and produce explosive gases Shield the eyes and face from the batteries at all timesSERVICE DEALER Check Safety Interlock SystemMaintenance Service Interval Before each use or dailyService Interval After the first 5 hours Service Air CleanerCheck Rollover Protections Systems Roll Bar Knobs Check Seat BeltNote See chart for service intervals Service Interval Every 50 hoursService Interval Every 200 hours Check Tire PressuresService Interval After the first 100 hours Service Interval Every 500 hoursReplace Emissions Air Intake Filter Change Hydraulic System Filter and FluidCheck Spark Arrester if equipped Do Not refuel or run engine unless spark arrester is installedThread Locking Adhesives Copper-Based Anti-seizeAdjusting the Blade Slope AdjustmentsDeck Leveling Blade SlopePump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension MaintenanceAdjusting the height Motion Control Handle AdjustmentAdjusting the Tilt MaintenanceMotion Control Linkage Adjustment Full Forward Tracking AdjustmentMaintenance Electric Clutch Adjustment Adjusting the Seat Ride SuspensionMaintenance No adjustment necessaryClean Engine and Exhaust System Area CleaningRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Fan Cooling FinsMaintenance Battery DisposalDANGER recycling center or according to your state and local regulationsTroubleshooting TroubleshootingProblem TroubleshootingPossible Cause Corrective ActionSchematics SchematicsElectrical Diagram Schematics Electrical Logic Schematic1 Year Limited Commercial Warranty Pioneer E-Series Turf Equipment4 Year or 500 Hours Limited Consumer Warranty General Warranty Conditions and Products CoveredPage Page Service Done By Service RecordDate Description of Work DonePage This page may be copied for personal use MID-MOUNT RIDING ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSOUT-FRONT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS