Exmark 4500-996 Rev A manual

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Contents

PIONEER E-SERIES For Serial Nos 312,000,000 & Higher CALIFORNIA Proposition 65 Warning All Rights Reserved Introduction Model No Serial No Contents Safety SafetySafety Alert Symbol ALERT! YOUR SAFETY IS INVOLVED Keep face away from nozzle and gas tank/container opening DANGERAvoid prolonged breathing of vapors Keep away from eyes and skin Never siphon by mouth Allow engine parts, especially the muffler, to cool before touching OperationSlope Operation Remove accumulated debris from muffler and engine area Do Not mow slopes when grass is wet Using the Rollover Protection System ROPSMaintenance and Storage Lower the roll bar only when absolutely necessary Do Not swallow electrolyte Keep sparks, flames, or cigarettes away from batteryVentilate when charging or using battery in an enclosed space Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 107-2102 109-6014 116-4308 PTO Switch Symbols116-6363 116-4465 Reverse 109-6016116-4430 Safety Interlock System SpecificationsSpecifications Model Numbers Hydrostatic Ground Drive System Tires & WheelsSeat Cutting Deck Torque Requirements DimensionsCurb Weight Overall Width Operation Product OverviewControls Motion Control Levers Brake Lever Ignition SwitchThrottle Control Hour Meter Do Not tow machine PTO Engagement SwitchDrive Wheel Release Valves Deck Lift Pedal Pre-StartOperating Instructions Transport Lock Engaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Stopping the Engine Use caution when making turnsDisengaging the PTO Driving the Machine Adjusting the Cutting Height Driving in Reverse Transporting a Unit Adjusting the Anti-Scalp RollersTransporting Do Not drive a unit on a public street or roadway Use extreme caution when operating a unit on a ramp Loading a Unit Maintenance MaintenanceRecommended Maintenance Schedules Recommended Jump Starting Procedure Periodic MaintenanceCheck Battery Charge Service Interval Before each use or daily Batteries contain acid and produce explosive gases Do Not jump start a weak battery if these conditions existCheck Mower Blades Shield the eyes and face from the batteries at all times 4. Blade bolt washer assembly - Torque to 50-60 ft-lb Check Safety Interlock SystemSERVICE DEALER 1. Spindle 2. Blade 3. Blade drive washer Check Rollover Protections Systems Roll Bar Knobs Service Air CleanerService Interval After the first 5 hours Check Seat Belt Service Interval Every 200 hours Service Interval Every 50 hoursNote See chart for service intervals Check Tire Pressures Replace Emissions Air Intake Filter Service Interval Every 500 hoursService Interval After the first 100 hours Change Hydraulic System Filter and Fluid Thread Locking Adhesives Do Not refuel or run engine unless spark arrester is installedCheck Spark Arrester if equipped Copper-Based Anti-seize Deck Leveling AdjustmentsAdjusting the Blade Slope Blade Slope Deck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Adjusting the Tilt Motion Control Handle AdjustmentAdjusting the height Full Forward Tracking Adjustment Motion Control Linkage Adjustment No adjustment necessary Adjusting the Seat Ride SuspensionElectric Clutch Adjustment 8. Tighten nuts Remove Engine Shrouds and Clean Cooling Fins CleaningClean Engine and Exhaust System Area Clean Hydro Fan Cooling Fins Battery Disposal recycling center or according to your state and local regulations Troubleshooting Troubleshooting see Drive Wheel Release Valves section Cutting blades is/are bent or unbalanced Electrical Diagram SchematicsSchematics Electrical Logic Schematic 4 Year or 500 Hours Limited Consumer Warranty Pioneer E-Series Turf Equipment1 Year Limited Commercial Warranty General Warranty Conditions and Products CoveredPage Page Date Service RecordService Done By Description of Work DonePage This page may be copied for personal use OUT-FRONT RIDING ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSMID-MOUNT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS