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Exmark
4500-996 Rev A
manual
Models:
4500-996 Rev A
1
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Troubleshooting
Specifications
Schematics
Safety Alert Symbol
Warranty
Dimension
Maintenance
Check Battery Charge
Adjusting the Cutting Height
Cleaning
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Contents
For Serial Nos 312,000,000 & Higher
PIONEER E-SERIES
All Rights Reserved
CALIFORNIA Proposition 65 Warning
Model No Serial No
Introduction
Contents
ALERT! YOUR SAFETY IS INVOLVED
Safety
Safety Alert Symbol
Safety
Keep away from eyes and skin Never siphon by mouth
DANGER
Avoid prolonged breathing of vapors
Keep face away from nozzle and gas tank/container opening
Remove accumulated debris from muffler and engine area
Operation
Slope Operation
Allow engine parts, especially the muffler, to cool before touching
Lower the roll bar only when absolutely necessary
Using the Rollover Protection System ROPS
Maintenance and Storage
Do Not mow slopes when grass is wet
Do Not swallow electrolyte
Keep sparks, flames, or cigarettes away from battery
Ventilate when charging or using battery in an enclosed space
Use cardboard or paper, not your hands, to find hydraulic leaks
Safety and Instructional Decals
109-6014
107-2102
116-4465
PTO Switch Symbols
116-6363
116-4308
Reverse
109-6016
116-4430
Model Numbers
Specifications
Specifications
Safety Interlock System
Cutting Deck
Tires & Wheels
Seat
Hydrostatic Ground Drive System
Overall Width
Dimensions
Curb Weight
Torque Requirements
Motion Control Levers
Product Overview
Controls
Operation
Hour Meter
Ignition Switch
Throttle Control
Brake Lever
Do Not tow machine
PTO Engagement Switch
Drive Wheel Release Valves
Transport Lock
Pre-Start
Operating Instructions
Deck Lift Pedal
Engaging the PTO
Open the Fuel Shut-Off Valve
Starting the Engine
Driving the Machine
Use caution when making turns
Disengaging the PTO
Stopping the Engine
Driving in Reverse
Adjusting the Cutting Height
Do Not drive a unit on a public street or roadway
Adjusting the Anti-Scalp Rollers
Transporting
Transporting a Unit
Loading a Unit
Use extreme caution when operating a unit on a ramp
Maintenance
Maintenance
Recommended Maintenance Schedules
Service Interval Before each use or daily
Periodic Maintenance
Check Battery Charge
Recommended Jump Starting Procedure
Shield the eyes and face from the batteries at all times
Do Not jump start a weak battery if these conditions exist
Check Mower Blades
Batteries contain acid and produce explosive gases
1. Spindle 2. Blade 3. Blade drive washer
Check Safety Interlock System
SERVICE DEALER
4. Blade bolt washer assembly - Torque to 50-60 ft-lb
Check Seat Belt
Service Air Cleaner
Service Interval After the first 5 hours
Check Rollover Protections Systems Roll Bar Knobs
Check Tire Pressures
Service Interval Every 50 hours
Note See chart for service intervals
Service Interval Every 200 hours
Change Hydraulic System Filter and Fluid
Service Interval Every 500 hours
Service Interval After the first 100 hours
Replace Emissions Air Intake Filter
Copper-Based Anti-seize
Do Not refuel or run engine unless spark arrester is installed
Check Spark Arrester if equipped
Thread Locking Adhesives
Blade Slope
Adjustments
Adjusting the Blade Slope
Deck Leveling
Deck Belt Tension
Adjusting the Parking Brake
Pump Drive Belt Tension
Adjusting the Tilt
Motion Control Handle Adjustment
Adjusting the height
Motion Control Linkage Adjustment
Full Forward Tracking Adjustment
8. Tighten nuts
Adjusting the Seat Ride Suspension
Electric Clutch Adjustment
No adjustment necessary
Clean Hydro Fan Cooling Fins
Cleaning
Clean Engine and Exhaust System Area
Remove Engine Shrouds and Clean Cooling Fins
recycling center or according to your state and local regulations
Battery Disposal
Troubleshooting
Troubleshooting
Cutting blades is/are bent or unbalanced
see Drive Wheel Release Valves section
Electrical Diagram
Schematics
Schematics
Electrical Logic Schematic
General Warranty Conditions and Products Covered
Pioneer E-Series Turf Equipment
1 Year Limited Commercial Warranty
4 Year or 500 Hours Limited Consumer Warranty
Page
Page
Description of Work Done
Service Record
Service Done By
Date
Page
This page may be copied for personal use
WALK-BEHIND ACCESSORIES AND OPTIONS
SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS
MID-MOUNT RIDING ACCESSORIES AND OPTIONS
OUT-FRONT RIDING ACCESSORIES AND OPTIONS
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