SECTION 7: SERVICE
About Service
This section is provided for your
Troubleshooting
Motor & Electrical
Symptom | Possible Cause | Possible Solution |
Machine does not start or a | 1. Plug or receptacle is at fault or wired | 1. Test power plug and receptacle for good contact and |
breaker trips. | incorrectly. | correct wiring. |
| 2. Cable or wiring is open or has high | 2. Troubleshoot wires for internal or external breaks, |
| resistance. | check for disconnected or corroded connections and |
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| repair or replace wiring, as necessary. |
| 3. Power supply is faulty, or is switched | 3. Make sure all hot lines and grounds are operational |
| OFF. | and have correct voltage on all legs. |
| 4. Safety switch key is at fault. | 4. Install or replace safety key, or replace switch assem- |
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| bly. |
| 5. ON/OFF switch at fault. | 5. Replace faulty switch. |
| 6. Motor connection is wired incorrectly. | 6. Correct motor wiring (see Page 28). |
| 7. Motor is at fault. | 7. Test, repair or replace motor. |
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Machine stalls or is under- | 1. Incorrect spindle speed or feed rate. | 1. Decrease spindle speed or feed rate. |
powered. | 2. Machine is undersized for the task. | 2. Use smaller drill bits/cutters and reduce the feed rate |
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| and spindle speed. |
| 3. Bit or cutter is too large for machine. | 3. Use a smaller bit. |
| 4. Belts are slipping. | 4. Replace bad belts, align pulleys, and |
| 5. Plug or receptacle is at fault. | 5. Test power plug and receptacle for good contact and |
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| correct wiring. |
| 6. Pulley is slipping on shaft. | 6. Replace loose pulley and shaft. |
| 7. Low power supply voltage. | 7. Make sure hot lines and grounds are operational w/ |
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| correct voltage. |
| 8. Motor bearings are at fault. | 8. Rotate motor shaft for noisy or burnt bearings, repair/ |
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| replace as required. |
| 9. Motor has overheated. | 9. Clean dust off motor, let it cool, and reduce workload |
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| on machine. |
| 10.Motor connection is wired incorrect- | 10.Correct motor wiring (see Page 28). |
| ly. |
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| 11. Motor is at fault. | 11.Test, repair or replace motor. |
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Model G0517 Mill/Drill |