Troubleshooting
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel- ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570)
Troubleshooting
Motor & Electrical
Symptom | Possible Cause | Possible Solution | |||
|
|
|
|
|
|
Machine | does not | 1. | Emergency stop | 1. | Rotate clockwise slightly until it pops out/replace it. |
start or | a breaker |
| faulty. |
|
|
trips. |
| 2. | Motor connection wired incorrectly. | 2. | Correct motor wiring connections. |
|
| ||||
|
| 3. | FWD/REV switch is at fault. | 3. | Replace faulty FWD/REV switch. |
|
| 4. | Speed rotary switch is at fault. | 4. | Replace bad speed rotary switch. |
|
| 5. | Wiring is open/has high resistance. | 5. | Check for broken wires or disconnected/corroded |
|
|
|
|
| connections, and repair/replace as necessary. |
|
| 6. | Motor is at fault. | 6. | Test/repair/replace. |
|
| 7. | Frequency inverter is at fault. | 7. | Replace. |
|
|
|
|
| |
Machine stalls or is | 1. | Feed rate/cutting speed too fast for task. | 1. | Decrease feed rate/cutting speed. | |
underpowered. | 2. | Belt slipping. | 2. | Replace bad belt and | |
|
| 3. | Motor connection is wired incorrectly. | 3. | Correct motor wiring connections. |
|
| 4. | Pulley slipping on shaft. | 4. | Replace loose pulley. |
|
| 5. | Motor bearings are at fault. | 5. | Test by rotating shaft; rotational grinding/loose shaft |
|
|
|
|
| requires bearing replacement. |
|
| 6. | Machine is undersized for the task. | 6. | Use sharp lathe bits and chisels; reduce the feed |
|
|
|
|
| rate/depth of cut. |
|
| 7. | Motor has overheated. | 7. | Clean off motor, let cool, and reduce workload. |
|
| 8. | Speed rotary switch at fault. | 8. | Replace bad speed rotary switch. |
|
| 9. | Motor is at fault. | 9. | Test/repair/replace. |
|
|
|
|
|
|
Machine | has vibra- | 1. | Motor or component is loose. | 1. | Inspect/replace stripped or damaged bolts/nuts, and |
tion or noisy opera- |
|
|
| ||
tion. |
| 2. | Belt worn or loose. | 2. | Inspect/replace belts (see Page 38). |
|
| ||||
|
| 3. | Motor fan is rubbing on fan cover. | 3. | Replace dented fan cover; replace loose/damaged |
|
|
|
|
| fan. |
|
| 4. | Pulley is loose. | 4. | Replace shaft, pulley, setscrew, and key as |
|
|
|
|
| required. |
|
| 5. | Machine is incorrectly mounted or sits | 5. | Tighten/replace anchor studs in floor; relocate/shim |
|
|
| unevenly on floor. |
| machine. |
|
| 6. | Motor mount loose/broken. | 6. | Tighten/replace. |
|
| 7. | Workpiece, center, or faceplate is at fault. | 7. | Center workpiece in center or faceplate; reduce |
|
|
|
|
| RPM; replace defective center or faceplate. |
|
| 8. | Motor bearings are at fault. | 8. | Test by rotating shaft; rotational grinding/loose shaft |
|
|
|
|
| requires bearing replacement. |
|
|
|
|
|
|
G0632 16" x 42" Variable Speed Wood Lathe |