Table of Contents
INTRODUCTION | 2 |
Machine Description | 2 |
Contact Info | 2 |
Manual Accuracy | 2 |
Identification | 3 |
Controls & Components | 4 |
SECTION 1: SAFETY | 7 |
Safety Instructions for Machinery | 7 |
Additional Safety for Mills/Drills | 9 |
SECTION 2: POWER SUPPLY | 10 |
Availability | 10 |
10 | |
110V Circuit Requirements | 10 |
Grounding & Plug Requirements | 11 |
Extension Cords | 11 |
SECTION 3: SETUP | 12 |
Needed for Setup | 12 |
Unpacking | 12 |
Inventory | 13 |
Cleanup | 14 |
Site Considerations | 15 |
Lifting & Placing | 16 |
Bench Mounting | 17 |
Assembly | 17 |
Joining Drill Chuck & Arbor | 18 |
Lubricating Mill/Drill | 18 |
Test Run | 19 |
Spindle | 20 |
Inspections & Adjustments | 20 |
SECTION 4: OPERATIONS | 21 |
Operation Overview | 21 |
Downfeed Controls | 22 |
Identification | 22 |
Using DRO | 22 |
Using Coarse Downfeed | 22 |
Using Fine Downfeed | 22 |
Headstock Movement | 23 |
Raising/Lowering Headstock | 23 |
Tilting Headstock | 23 |
Table Travel | 24 |
Graduated Dials | 24 |
24 | |
24 | |
Installing/Removing Tooling | 25 |
Installing Tooling | 25 |
Removing Tooling | 26 |
Spindle Speed | 26 |
Determining Spindle Speed | 26 |
SECTION 5: ACCESSORIES | 27 |
SECTION 6: MAINTENANCE | 28 |
Schedule | 28 |
Cleaning and Protecting | 28 |
Lubrication | 28 |
Table and Column Ways | 29 |
29 | |
Table Leadscrews | 30 |
Headstock Gears | 30 |
Quill Outside Surface | 31 |
Quill Rack | 31 |
Replacing DRO Battery | 31 |
SECTION 7: SERVICE | 32 |
Troubleshooting | 32 |
Adjusting Gibs | 34 |
Adjusting Leadscrew Backlash | 34 |
Brush Replacement | 35 |
SECTION 8: WIRING | 36 |
Wiring Safety Instructions | 36 |
G0758 Wiring Overview | 37 |
G0758 Wiring | 38 |
SECTION 9: PARTS | 40 |
Column | 40 |
Electrical Box | 42 |
Headstock | 43 |
Chip Guard | 45 |
Labels & Cosmetics | 46 |
WARRANTY & RETURNS | 49 |