Brush Replacement

This mill/drill is equipped with a universal motor that uses two carbon brushes to transmit elec- trical current inside the motor. These brushes are considered to be regular "wear items" or "consumables" that will need to be replaced dur- ing the life of the motor. The frequency of required replacement is often related to how much the motor is used and how hard it is pushed.

Replace the carbon brushes (part number: P0758202) when the motor no longer reach- es full power, or when the brushes measure less than 14" long (new brushes are 58" long).

Tools Needed:

Qty

Hex Wrench 3mm

1

Standard Screwdriver #2

1

To inspect and replace motor brushes:

 

1.DISCONNECT MACHINE FROM POWER!

2.Uninstall motor cover by removing cap screws (see Figure 46).

Cap Screw

(1 of 4)

Figure 46. Location of motor cover cap screws.

Model G0758 (Mfd. Since 2/14)

3.Unscrew one of the brush caps (see Figure 47).

Brush Cap

Figure 47. Removing motor brush cap.

4.Remove old brush assembly. If brush is worn down to less than 14'', then replace it with a new one. Otherwise re-install old brush (see Figure 48).

Brush

Assembly

Figure 48. Inserting new motor brush.

5.Replace brush cap to secure brush.

6.Repeat Steps 3–5for second brush assem- bly on other side of motor.

7.Replace motor cover.

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Grizzly G0758 owner manual Brush Replacement, To inspect and replace motor brushes