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Heat Controller manual Residential Packaged Geothermal Heat Pump, HEV/H Series 2 to 5 Tons

Models: HEV/H

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INSTALLATION, OPERATION & MAINTENANCE MANUAL

Residential Packaged Geothermal Heat Pump

HEV/H Series

2 to 5 Tons

Heat Controller, Inc. • 1900 Wellworth Ave. • Jackson, MI 49203 • (517)787-2100 • www.heatcontroller.com

Page 1

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Heat Controller HEV/H manual Residential Packaged Geothermal Heat Pump, Installation, Operation & Maintenance Manual

Contents

Residential Packaged Geothermal Heat Pump INSTALLATION, OPERATION & MAINTENANCE MANUALHEV/H Series 2 to 5 Tons 15-16 TABLE OF CONTENTS19-21 22-26Page ѥ CAUTION! ѥ ѥ WARNING! ѥѥ WARNING! ѥ ѥ WARNING! ѥprotective clothing, safety glasses and GENERAL INFORMATIONѥ CAUTION! ѥ ѥ CAUTION! ѥInstallation, Operation & Maintenance PHYSICAL DATAWater Connection Size HEV/H SERIESInstallation, Operation & Maintenance HE - VERTICAL UPFLOW DIMENSIONAL DATAHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance HE - VERTICAL UPFLOW DIMENSIONAL DATAHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance VERTICAL INSTALLATIONHEV/H SERIES Figure 7 Vertical Unit MountingInstallation, Operation & Maintenance VERTICAL INSTALLATIONHEV/H SERIES Figure 9 Vertical Sound AttenuationInstallation, Operation & Maintenance VERTICAL INSTALLATIONHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance HORIZONTAL INSTALLATIONHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance FIELD CONVERSION OF AIR DISCHARGEHEV/H SERIES Heat Controller, IncGROUND-LOOPHEAT PUMP APPLICATIONS WATER CONNECTION INSTALLATIONFigure 11 Water Connections Installation, Operation & MaintenanceInstallation, Operation & Maintenance Table 2 Antifreeze Percentages by VolumeGROUND-LOOPHEAT PUMP APPLICATIONS HEV/H SERIESInstallation, Operation & Maintenance GROUND-WATERHEAT PUMP APPLICATIONSGROUND-LOOPHEAT PUMP APPLICATIONS HEV/H SERIESGROUND-WATERHEAT PUMP APPLICATIONS Installation, Operation & MaintenanceHEV/H SERIES Figure 13 Typical Open Loop/Well ApplicationInstallation, Operation & Maintenance WATER QUALITY STANDARDSHEV/H SERIES Table 3 Water Quality StandardsInstallation, Operation & Maintenance HOT WATER GENERATORFigure 14 Typical HWG Installation Figure 15 HWG Double Tank InstallationHOT WATER GENERATOR Installation, Operation & MaintenanceHEV/H SERIES Heat Controller, IncHOT WATER GENERATOR Installation, Operation & MaintenanceHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance ELECTRICAL - LINE VOLTAGEѥ WARNING! ѥ ѥ CAUTION! ѥFigure 18 HER Single Phase Line Voltage ELECTRICAL - POWER WIRINGFieldld Wiring Connect the blue wire to H for High speed fanDXM2 PCB ELECTRICAL - LOW VOLTAGE WIRINGFigure 21 Low Voltage Field Wiring Installation, Operation & MaintenanceFigure 23 Accessory Wiring ELECTRICAL - LOW VOLTAGE WIRINGFigure 24 Taco Series 500 Valve Wiring Figure 25 Taco ESPSBVValve WiringInstallation, Operation & Maintenance ELECTRICAL - THERMOSTAT WIRINGHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance ECM BLOWER CONTROLHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance BLOWER PERFORMANCE DATAHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance WIRING DIAGRAMHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance DXM2 CONTROLSHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance DXM2 LAYOUT AND CONNECTIONSHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance UNIT COMMISSIONING AND OPERATING CONDITIONSHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance UNIT STARTING AND OPERATING CONDITIONSHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance UNIT START-UPAND OPERATING CONDITIONSUnit Start-upProcedure HEV/H SERIESUNIT START-UPPROCEDURE UNIT START-UPPROCEDUREFigure 30 Test Mode Pins ѥ WARNING! ѥInstallation, Operation & Maintenance UNIT OPERATING CONDITIONSPower PowerUNIT OPERATING CONDITIONS Installation, Operation & MaintenanceHEV/H SERIES Heat Controller, IncFull Load Cooling - without HWG active UNIT OPERATING CONDITIONSFull Load Heating - without HWG active Full Load Cooling - without HWG activeInstallation, Operation & Maintenance PREVENTIVE MAINTENANCEHEV/H SERIES Heat Controller, IncInstallation, Operation & Maintenance TROUBLESHOOTINGAdvanced Diagnostics HEV/H SERIESDXM2 Functional Troubleshooting Flow Chart DXM2 PROCESS FLOW CHARTInstallation, Operation & Maintenance StartInstallation, Operation & Maintenance FUNCTIONAL TROUBLESHOOTINGFault SolutionInstallation, Operation & Maintenance FUNCTIONAL TROUBLESHOOTING CONTFault SolutionR-410A TROUBLESHOOTING FORMHEV/H SERIES HEV/H SERIES Installation, Operation & MaintenanceHeat Controller, Inc 97B0016N11 97B0016N11Revision History