FOR CORRECT OPERATION
Application to Motors
Application to general-purpose motors
| | The overspeed endurance of a general-purpose motor is 120% of the rated speed for 2 minutes (JIS C4,004). For operation at higher |
| Operating frequency | than 60Hz, it is required to examine the allowable torque of the motor, useful life of bearings, noise, vibration, etc. In this case, |
| | be sure to consult the motor manufacturer as the maximum allowable rpm differs depending on the motor capacity, etc. |
| | |
| Torque characteristics | The torque characteristics of driving a general-purpose motor with an inverter differ from those of driving it using commercial power |
| (starting torque decreases in particular).Carefully check the load torque characteristic of a connected machine and the driving torque |
| | characteristic of the motor. |
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| Motor loss and | The torque characteristics of driving a general-purpose motor with an inverter differ from those of driving it using commercial power |
| temperature increase |
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| Noise | When run by an inverter, a general-purpose motor generates noise slightly greater than with commercial power. |
| | When run by an inverter at variable speeds, the motor may generate vibration, especially because of (a) unbalance of the rotor |
| | including a connected machine, or (b) resonance caused by the natural vibration frequency of a mechanical system. Particularly, be |
| Vibration | careful of (b) when operating at variable speeds a machine previously fitted with a constant speed motor. Vibration can be minimized |
| | by (1) avoiding resonance points using the frequency jump function of the inverter, (2) using a tire-shaped coupling, or (3) placing a |
| | rubber shock absorber beneath the motor base. |
| | |
| Power transmission | Under continued, low-speed operation, oil lubrication can deteriorate in a power transmission mechanism with an oil-type gear box |
| (gear motor) or reducer. Check with the motor manufacturer for the permissible range of continuous speed. To operate at more than |
| mechanism |
| 60Hz, confirm the machine , s ability to withstand the centrifugal force generated. |
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Application to special motors
| Gear motor | The allowable rotation range of continuous drive varies depending on the lubrication method or motor manufacturer. |
| (Particularly in case of oil lubrication, pay attention to the low frequency range.) |
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| Brake-equipped motor | For use of a brake-equipped motor, be sure to connect the braking power supply from the primary side of the inverter. |
| | There are different kinds of pole-change motors (constant output characteristic type, constant torque characteristic type, etc.), with |
| Pole-change motor | different rated current values. In motor selection, check the maximum allowable current for each motor of a different pole count. At |
| | the time of pole changing, be sure to stop the motor. Also see: Application to the 400V-class motor. |
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| Submersible motor | The rated current of a submersible motor is significantly larger than that of the general-purpose motor. In inverter selection, be sure |
| to check the rated current of the motor. |
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| | Inverter drive is not suitable for a safety-enhanced explosion-proof type motor. The inverter should be used in combination with a |
| Explosion-proof motor | pressure-proof explosion-proof type of motor. |
| | *Explosion-proof verification is not available for SJ700 / SJ700B Series. |
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| Synchronous (MS) motor | In most cases, the synchronous (MS) motor and the high-speed (HFM) motor are designed and manufactured to meet the |
| High-speed (HFM) motor | specifications suitable for a connected machine. As to proper inverter selection, consult the manufacturer. |
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| Single-phase motor | A single-phase motor is not suitable for variable-speed operation by an inverter drive. Therefore, use a three-phase motor. |
Application to the 400V-class motor
A system applying a voltage-type PWM inverter with IGBT may have surge voltage at the motor terminals resulting from the cable constants including the cable length and the cable laying method. Depending on the surge current magnification, the motor coil insulation may be degraded. In particular, when a 400V-class motor is used, a longer cable is used, and critical loss can occur, take the following countermeasures:
(1)install the LCR filter between the inverter and the motor,
(2)install the AC reactor between the inverter and the motor, or
(3)enhance the insulation of the motor coil.
Notes on Use
Drive
| Run/Stop | Run or stop of the inverter must be done with the keys on the operator panel or through the control circuit terminal. Do not operate |
| by installing a electromagnetic contactor (MC) in the main circuit. |
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| Emergency motor stop | When the protective function is operating or the power supply stops, the motor enters the free run stop state. When an emergency |
| stop is required or when the motor should be kept stopped, use of a mechanical brake should be considered. |
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| | A max. 400Hz can be selected on the SJ700 / SJ700B Series. However, a two-pole motor can attain up to approx. 24,000 rpm, |
| High-frequency run | which is extremely dangerous. Therefore, carefully make selection and settings by checking the mechanical strength of the motor |
| and connected machines. Consult the motor manufacturer when it is necessary to drive a standard (general-purpose)motor above |
| |
| | 60Hz. A full line of high-speed motors is available from Hitachi. |
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About the load of a frequent repetition use
About frequent repetition use (crane, elevator, press, washing machine) , a power semiconductor (IGBT, a rectification diode, thyristor) in the inverter may come to remarkably have a short life by heat exhaustion.
The life can be prolonged by lower a load electric current. Lengthen acceleration / deceleration time. Lower carrier frequency. or increasing capacity of the inverter.
About the use in highlands beyond 1,000m above sea level
When the standard inverter is used at a place beyond 1,000m above sea level because it cool heating element with air, please be careful as follows. But please inquire for the highlands more than 2,500m separately.
1.Reduction of the inverter rating current
The density of air decreases by 1% whenever rising by 100m when the altitude exceeds 1000m. For example, in the case of 2,000m above sea level, it is {2,000(m) -Because it becomes 1,000(m)}/100(m) X {-1(%)} =-10(%), please use with 10(%) reduction (0.9* inverter rating electric current) of a rating current of the inverter.
2.Reduction of the breakdown voltage
When using inverter at a place beyond 1,000m, the breakdown voltage decreases as follows. 1,000m or less:1.00/1,500m:0.95/2,000m:0.90/2,50 0m:0.85. But please do not perform the withstand pressure test as mention of the instruction manual.
