LIMIT SWITCHES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Proper application of limit switches

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The following are guidelines for the correct application of Limit Switches.

WRONG

WRONG

 

Never use the Limit Switch as a physical end stop. Mechanical damage or

 

 

 

 

incorrect operation may occur if this is done. Always ensure that the

 

 

 

mechanical actuator is protected from excessive mechanical shock. Never

 

 

 

release the actuator suddenly - gradual actuation and release will ensure that

 

 

 

stress on the mechanics of the switch is kept to a minimum. This has the

 

 

 

added benefit that the switch life will be improved. The diagrams illustrate how

RIGHT

FIXED STOP

 

to actuate your limit switch for optimum performance.

 

 

 

RIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standards and Electrical rating

 

 

 

 

 

 

 

 

 

For limit switches with pushrod actuators, the actuating force should be applied as

IEC/EN 60947-1explains the general rules relating to Low Voltage switchgear

nearly as possible in line with the pushrod axis.

 

and controlgear. The purpose of this standard is to harmonize as much as

 

 

 

 

 

 

possible the product performance and test requirements for equipment where

 

 

 

the rated voltage does not exceed 1,000 Vac or 1,500 Vdc.

 

 

 

 

 

IEC 60947-5-1is part 5 of the general rules which relates to Control-circuit

WRONG

 

WRONG

devices and switching elements, where rated voltage does not exceed 1,000

over-riding

 

 

 

cam

 

Vac or 600 Vdc. There are special requirements for control switches with

 

 

 

 

 

positive opening operation. These switches are marked on the outside with

 

 

 

this symbol:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RIGHT

 

RIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

over-riding

 

The Contact Element form defines the configuration and number of contacts

 

cam

 

within the switch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cam or dog arrangements should be such that the actuator is not suddently released

Form Za – both contact elements have the same polarity

 

 

to snap back freely.

 

 

 

 

 

 

 

 

 

 

 

 

Form Zb – the two contact elements are electrically separated.

 

 

 

 

free position

The Utilization Category defines the type of current carried – ac or dc – and

 

 

interference

the typical application where the switch is used.

 

 

 

 

 

 

 

 

 

 

 

end of

The contact rating Designation relates to the Utilization Categories and defines

WRONG

WRONG

overtravel

the conventional thermal current Ith (a) rated operational current Ie (A) at

 

 

free position

rated operational voltages Ue and the VA rating.

 

 

 

 

 

 

 

 

 

 

 

operated

 

 

 

 

 

 

 

 

 

 

 

position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

end of

Actuators

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

overtravel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RIGHT

RIGHT

 

A range of actuators is available for limit switches. Illustrations of actuator

Operating mechanisms for limit switches shoud be so designed that, under any

types available from this catalogue are shown at the beginning of each

operating or emergency conditions, the limit switch is not operated beyond its

product family. Other actuators may be available - for more information

overtravel limit position. A limit switch should not be used as a mechanical stop.

please contact your local Honeywell office.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Roller lever

 

Top roller

Adjustable

Top pin

 

Top pin

 

 

 

 

 

 

 

 

plunger,

 

 

 

 

 

 

 

 

 

 

 

 

 

lever

roller lever

plunger

 

boot seal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WRONG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

non-over-riding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Top roller

Top roller

Top roller

Top roller

 

Ball bearing

 

 

 

 

 

plunger,

plunger,

plunger,

 

 

 

 

 

 

 

plunger

boot seal

perpendicular

perpendicular,

 

plunger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

boot seal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

over-riding

 

 

 

 

Side

 

Side

Roller lever

Yoke lever

 

Rod lever

Wobble head

 

 

 

 

 

 

 

 

 

 

 

 

pin plunger

 

roller plunger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For limit switches with lever actuators, the actuating force should be applied as

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

nearly perpendicular to the lever as practical and perpendicular to the shaft axis

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

about which the lever rotates.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

www.honeywell.com/sensing

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Honeywell Switches and Sensors manual Standards and Electrical rating, To actuate your limit switch for optimum performance