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Hoshizaki DCM 300BAH(-OS) service manual Evaporator Assembly

Models: DCM 300BAH(-OS)

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Evaporator Assembly

Evaporator Assembly

Evaporator Assembly	Spout A
Evaporator Assembly
	Spout B
Power Switch

Control Switch

Dispense Mode Switch

Allen Head Cap Screw with

Washer

Cutter

Extruding Head and

Upper Bearing

Auger

Washer

Allen Head Cap Screw

Evaporator

Mechanical Seal

O-Ring

Hex Head Bolt with Washer

Spline Coupling

Fig. 2

Gear Motor

Ring

Housing and Lower Bearing

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Image 41

Hoshizaki DCM 300BAH(-OS) service manual Evaporator Assembly

Contents

HoshizakiHoshizaki America, Inc Phone 1-800-233-1940 770 Fax Complete and detailed explanation of the problem618 Highway 74 South Peachtree City, GA Attn Hoshizaki Technical Support DepartmentCONTENTS B. Diagnostic Procedure IV. Service DiagnosisE. Float Switch Check and Cleaning 1. Float Switch CheckIndicates a hazardous situation which could result in death or Important Safety Informationserious injury Indicates a situation which could result in damage to theDo not place objects on top of the icemaker 1. DCM-300BAH-OS I. Specifications A. Icemaker1. Icemaker II. General Information A. Construction2. Icemaking Unit 1. Sequence Cycles and Shutdown B. Sequence of Operationa Fill Cycle b Ice Purge CycleSequence Flow Chart DCM-PB and DCM-OS Control Board Sequence Flow Chart DCM-300BAH-OSC. Control Board 1. Control Board Layout DCM-PB Push Button Model Control Boarda DCM-300BAH Control Boardb DCM-300BAH-OS DCM-OS Opti-Serve Model Control BoardControl Board Part Number 2A2649-012. LED Lights and Components D. Power Switch, Control Switch, and Dispense Mode Switch1. Power Switch 3. Dispense Mode Switch 2. Control Switcha ICE b DRAINInlet Water Valve Water Supply Float Switch III. Technical Information A. Water Circuit and Refrigeration CircuitReservoir Overflow Fan Motor Condenser Access Valve Water Level Evaporator Gear Motor High-Pressure Switch1. DCM-300BAH B. Wiring DiagramsHigh-Pressure Switch 2. DCM-300BAH-OSCut-out 412± 21 0 PSIG1. DCM-300BAH-OS C. Performance DataA. Ice Production Check IV. Service DiagnosisB. Diagnostic Procedure Page Page check DV solenoid continuity Page 4 5VDC Output Checks C. Control Board CheckIce Dispense Controls b Opti-Serve Model - ICE and AM LEDs are on Water Dispense Switch/Water Dispense Sensor Page D. Bin Control Check 1. Float Switch Check E. Float Switch Check and Cleaning2. Float Switch Cleaning 1. No Ice Production F. Diagnostic ChartsShutdown Ice Purge CycleFreeze Cycle RefillIce Dispense Push Button 2. Ice/Water DispenseIce Dispense Opti-Serve Water Dispense Push Button3a. Ice Dispense Continuous 3. Opti-Serve OS Sensors3b. Ice Dispense Portion 3c. Water DispenseA. Service for Refrigerant Lines V. Removal and Replacement of Components3. Evacuation and Recharge R-404A 1. Refrigerant Recovery2. Brazing B. Important Notes for Component Replacement Evaporator Assembly 1. Upper Bearing Wear Check 2. Removal and Replacement of Extruding Head4. Removal and Replacement of Evaporator 3. Removal and Replacement of Auger3 Remove the apron panel, then remove the left side panel 4 Recover the refrigerant and store it in an approved container7 Remove the evaporator bracket and disconnect the water hoses 8 Disconnect the inlet and outlet tubing5a. Mechanical Seal 5. Removal and Replacement of Mechanical Seal and Lower Housing5b. Lower Housing 6. Removal and Replacement of Gear Motor 8. Dispense or Agitating Motor 7. Dispense Auger and AgitatorVI. Cleaning and Maintenance a Cleaning Solution A. Cleaning and Sanitizing Instructionsb Cleaning Procedure 1. Water Systemd Sanitizing Procedure - Following Cleaning Procedure c Sanitizing Solutionc Cleaning and Sanitizing Procedure b Sanitizing Solution2. Dispense Components a Cleaning SolutionWater Dispense Nozzle Ice Dispense Spout Spout Cover Maintenance Schedule B. MaintenanceFrequency AreaC. Preparing the Icemaker for Periods of Non-Use VII. Disposal