Maintenance and Service Guide
Page
Contents
Removal and Replacement Procedures
Product Description
Features
Product Description
Resetting the Notebook
Power Management
External Components
Front Components
On a digital memory card is being accessed
Right-Side Components
Right-Side Components
Left-Side Components
Eject an optional PC Card from
Rear Panel Components
Rear Panel Components
Standard Keyboard Components
Fn key
Standard Keyboard Components
Caps lock key
Num lock key
Top Components, Part
Top Components, Part
Top Components, Part
Top Components, Part
Bottom Components
Bottom Components
Design Overview
Troubleshooting
Computer Setup
Main Menu
Select To Do This
Selecting from the Security Menu
Security Menu
Selecting from the Advanced Menu
Advanced Menu
Troubleshooting Flowcharts
Troubleshooting Flowcharts Overview
Flowchart 2.14-No OS Loading, Optical Drive
Flowchart 2.1-Initial Troubleshooting
Flowchart No Power Part
Flowchart 2.2-No Power, Part
Flowchart 2.3-No Power, Part
Flowchart 2.4-No Power, Part
External
Flowchart 2.5-No Power, Part
Flowchart 2.6-No Video, Part
Flowchart 2.7-No Video, Part
Flowchart No Video Part
Flowchart 2.8-Nonfunctioning Docking Device if applicable
Flowchart 2.9-No Operating System OS Loading
Go to Flowchart 2.13-No OS Loading Diskette Drive
Flowchart 2.10-No OS Loading, Hard Drive, Part
Loading
Flowchart 2.11-No OS Loading, Hard Drive, Part
Flowchart No OS Loading Hard Drive, Part
Flowchart 2.12-No OS Loading, Hard Drive, Part
Flowchart 2.13-No OS Loading, Diskette Drive
Flowchart 2.14-No OS Loading, Optical Drive
Flowchart 2.15-No Audio, Part
Flowchart 2.16-No Audio, Part
Flowchart 2.17-Nonfunctioning Device
Cmos
Flowchart 2.18-Nonfunctioning Keyboard
Flowchart 2.19-Nonfunctioning Pointing Device
Flowchart 2.20-No Network/Modem Connection
Illustrated Parts Catalog
Serial Number Location
Illustrated Parts Catalog
Keyboards
Switch covers
Spare Parts Notebook Major Components
Fan
Illustrated Parts Catalog
Memory modules 400-MHz DDR2
Miscellaneous Plastics Kit
Modem board
Speaker
Illustrated Parts Catalog
Base enclosure
Serial connector module for use only with
System boards
Illustrated Parts Catalog
Mini PCI communications cards
Battery packs
Spare Part
Illustrated Parts Catalog
Broadcomm Bluetooth wireless board includes
Optical drives include bezel
Miscellaneous Plastics Kit
Spare Part Number
Miscellaneous Cable Kit
Mass Storage Devices
Spare Part Number Information
Miscellaneous Not Illustrated
Spare Part Information
Description Number
Appendix C, Screw Listing, for more information on
Description Number Power cords
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
Sequential Part Number Listing
Removal and Replacement Preliminaries
Tools Required
Service Considerations
Plastic Parts
Preventing Damage to Removable Drives
Preventing Electrostatic Damage
Packaging and Transporting Precautions
Workstation Precautions
Grounding Equipment and Methods
Removal and Replacement Preliminaries
Relative Humidity Event 10% 40% 55%
Typical Electrostatic Voltage Levels
Static-Shielding Materials
Material Use Voltage Protection Level
Removal and Replacement Procedures
Serial Number
# of Screws Removed
Disassembly Sequence Chart
Disassembly Sequence Chart
Disassembly Sequence Chart
Preparing the Notebook for Disassembly
Battery Pack Spare Part Number Information
Reverse the above procedure to install the battery pack
Removing the Hard Drive Cover
Hard Drive Spare Part Number Information
Removing the Hard Drive Frame and Connector
Replacing the Notebook Feet
Bluetooth Board
Bluetooth Board Spare Part Number Information
External Memory Module
Memory Module Spare Part Number Information
Removing the Memory Module/Mini PCI Compartment Cover
Reverse the above procedure to install a memory module
Mini PCI Communications Card
Mini PCI Communications Card Spare Part Number Information
Removing a Mini PCI Communications Card
Optical Drive
Optical Drive Spare Part Number Information
Reverse the above procedure to install an optical drive
Keyboard
Keyboard Spare Part Number Information
Removing the Keyboard Screws
Releasing the Keyboard Latches
Releasing the Keyboard
Disconnecting the Keyboard Cable
Switch Cover
Switch Cover Spare Part Number Information
Reverse the above procedure to install the switch cover
LED Board
LED Board Spare Part Number Information
Reverse the above procedure to install the LED board
12 Fan
Fan Spare Part Number Information
Heat Sink
Heat Sink Spare Part Number Information
Reverse the above procedure to install the heat sink
Processor
Processor Spare Part Number Information
Reverse the above procedure to install the processor
Modem Board
Modem Board Spare Part Number Information
Internal Memory Module
Reverse the above procedure to install a memory module
RTC Battery
Display Assembly
Display Assembly Spare Part Number Information
Disconnecting the Display Cable and Removing Display Screws
Reverse the above procedure to install the display assembly
Top Cover
Top Cover Spare Part Number Information
Removing the Top Cover Screws, Part
Disconnecting the RTC Battery Cable
Removing the Top Cover Screws, Part
Releasing the Top Cover
Speaker
Speaker Spare Part Number Information
Disconnect the speaker cable from the system board
Reverse the above procedure to install the speaker
Digital Media Board
Digital Media Board Spare Part Number Information
Removing the Digital Media Board
22 USB/Audio Board
USB/Audio Board Spare Part Number Information
Reverse the above procedure to install the USB/audio board
System Board
System Board Spare Part Number Information
Removing the System Board Screws and Screw Locks
Reverse the above procedures to install the system board
Serial Connector Module
Serial Connector Module Spare Part Number Information
Removing the Serial Connector Module
Input Power
Dimensions Metric
Weight
Temperature
Shock
Relative humidity noncondensing
Maximum altitude unpressurized
Random Vibration
Inch, SXGA+WVA, TFT Display
Inch, XGA, TFT Display
Height 28.5 cm 11.2 Width 21.3 cm Diagonal 35.8 cm 14.1
Hard Drives
60-GB 40-GB 30-GB Dimensions
ATA
Primary 6-cell, Li-Ion Battery Pack
Energy
DVD-ROM Drive
DVD/CD-RW Combo Drive
Applicable disc Read Write
Cache buffer Data transfer rate
DVD±RW and CD-RW Combo Drive
Random 175 ms 230 ms Full stroke 285 ms 335 ms
CD-ROM Drive
Track pitch Access time
System DMA
Hardware DMA System Function
System Interrupts
Hardware IRQ System Function
IRQ12
System I/O Addresses
Address hex
16F Unused
VGA
System Memory Map
Size Memory Address System Function
Pin Signal
Table A-1 Audio-Out Headphone
Table A-2 Audio-In Microphone
Table A-3 Universal Serial Bus
Table A-4 Serial
Table A-5 Parallel Port
Table A-6 Video-Out
TV-CD
Table A-7 External Monitor
Table A-8 RJ-11 Modem
Table A-9 RJ-45 Network
Power Cord Set Requirements
Conductor Power Cord Set
General Requirements
Country Accredited Agency Applicable Note Number
Conductor Power Cord Set Requirements
Country-Specific Requirements
Kema
Screw Listing
Head
Color Qty Length Thread Width Black Where used
Table C-1 Phillips PM2.0×4.0 Screw
Color Qty Length Thread Width Silver 13.0 mm Where used
Color Qty Length Thread Width Silver Head Black Where used
Table C-4 Torx8 M2.0×9.0 Screw
Head Color Qty. Length Thread Width
Table C-4 Torx8 M2.0×9.0 Screw
Table C-4 Torx8 M2.0×9.0 Screw
Table C-4 Torx8 M2.0×9.0 Screw
Table C-4 Torx8 M2.0×9.0 Screw
Table C-5 Torx8 M2.0×2.0 Screw
Color Qty Length Thread Width Silver Where used
Table C-6 Phillips PM1.5×4.0 Screw
Table C-7 Phillips PM2.0×7.0 Screw
Table C-8 Phillips PM2.0×8.0 Shoulder Screw
Table C-9 Phillips PM2.0×3.0 Screw
Table C-10 Torx8 M2.0×4.0 Screw
Torx8 M2.0×4.0 Screw Location
Torx 8 M2.0×4.0 Screw Location
Table C-11 Hex Socket HM5.0×9.0 Screw Lock
Head
Index
Index
Index-3
Index-4
Index-5
Index-6
Index-7